Wire mesh and method for producing a coil for a wire mesh

ABSTRACT

A wire netting, in particular a safety net, includes a plurality of helices which are braided with one another and at least one of which is manufactured of at least one single wire, a wire bundle, a wire strand, a wire rope and/or another longitudinal element with at least one wire, and which includes at least one first leg, at least one second leg and at least one bending region connecting the first leg and the second leg to one another. In a longitudinal view in parallel to a longitudinal direction of the helix, the bending region includes at least one bending zone with a bending curvature and at least one first transition zone which is connected to the first leg and has a first transition curvature that differs from the bending curvature.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a U.S. national stage application ofPCT/EP2018/050968 filed on Jan. 16, 2018, which is based on GermanPatent Application No. 10 2017 101 755.0 filed on Jan. 30, 2017, thecontents of which are incorporated herein by reference.

STATE OF THE ART

State of the art wire nettings are made of helices braided with oneanother. The helices are usually bent by braiding knife and braided intoa netting. The objective of the herein disclosed and claimed embodimentsis in particular to provide a generic wire netting with advantageouscharacteristics regarding load-hearing, capacity. The objective isachieved by the below disclosed and claimed embodiments, and theadvantageous variations thereof.

Advantages of the Invention

In one aspect of the invention, which may be considered on its own or incombination with at least one aspect, in particular in combination withone aspect, in particular in combination with any number of theremaining aspects of the invention, a wire netting, in particular asafety net, is proposed, with a plurality of helices which are braidedwith one another, and at least one of which is manufactured of at leastone single wire, of a wire bundle, of a wire strand, of a wire ropeand/or of another longitudinal element with at least one wire and whichcomprises at least one first leg, at least one second leg and at leastone bending region connecting the first leg and the second leg to oneanother, wherein, in a front view perpendicularly to a main extensionplane of the helix, the first leg extends featuring at least one firstgradient angle with respect to a longitudinal direction of the helix,wherein, in a transverse view in parallel to the main extension plane ofthe helix and perpendicularly to the longitudinal direction of thehelix, the bending region extends at least section-wise with a secondgradient angle with respect to the longitudinal direction of the helix,wherein the second gradient angle differs from the first gradient angle,in particular beyond a range of manufacturing tolerances. In this way ahigh load-bearing capacity is advantageously achievable. Moreover a highdegree of safety is achievable. It is in particular possible to make awire netting with a high degree of strength, in particular tensilestrength, available. Advantageously a geometry of helices and/or meshesof a netting is adaptable to a strain that is to be expected. Beyondthis a load-bearing capacity of intersection points and/or node pointsin a netting may be increased. Advantageously different regions of ahelix of a wire netting may be optimized individually andload-specifically. This moreover advantageously allows providing a wirenetting with a high degree of rigidity, in particular transversely tothe netting and/or along the netting. Furthermore mechanical propertiesof a wire netting may be adapted flexibly and/or according torequirements.

The invention moreover concerns a method for manufacturing a helix for awire netting, in particular for a safety net, in particular a method forproducing a wire netting, in particular a safety net, wherein the helixis manufactured of at least one single wire, of a wire bundle, of a wirestrand, of a wire rope and/or of another longitudinal element with atleast one wire, and wherein at least one first leg, at least one secondleg and at least one bending region of the helix connecting the firstleg and the second leg to one another are produced by way of bending, asa result of which, in a first view perpendicularly to the main extensionplane of the helix, the first leg and/or the second leg extends at leastwith a first gradient angle with respect to a longitudinal direction ofthe helix. It is proposed that the helix is produced by bending in sucha way that, in a second view in parallel to the main extension plane ofthe helix and perpendicularly to the longitudinal direction of thehelix, the bending region extends at least section-wise with a secondgradient angle with respect to the longitudinal direction of the helixthat differs from the first gradient angle. In this way a highload-bearing capacity is advantageously achievable. Moreover a highdegree of safety is achievable. It is in particular possible to make awire netting with a high degree of strength, in particular tensilestrength, available. Advantageously a geometry of helices and/or meshesof a netting is adaptable to a strain that is to be expected. Beyondthis a load-bearing capacity of intersection points and/or node pointsin a netting may be increased. Advantageously different regions of ahelix of a wire netting may be optimized individually andload-specifically. This moreover advantageously allows providing a wirenetting with a high degree of rigidity, in particular transversely tothe netting and/or along the netting. Furthermore mechanical propertiesof a wire netting may be adapted flexibly and/or according torequirements.

In a further aspect of the invention, which may be considered on its ownor in combination with at least one aspect, in particular in combinationwith one aspect, in particular in combination with any number of theremaining aspects of the invention, a wire netting, in particular asafety net, is proposed, with a plurality of helices which are braidedwith one another and at least one of which is manufactured of at leastone single wire, of a wire bundle, of a wire strand, of a wire ropeand/or of another longitudinal element with at least one wire and whichcomprises at least one first leg, at least one second leg and at leastone bending region wherein, in a longitudinal view in parallel to alongitudinal direction of the helix, the bending region comprises atleast one bending zone with a bending curvature as well as at least onefirst transition zone which is connected to the first leg and has afirst transition curvature that differs from the bending curvature. Thisallows achieving advantageous characteristics regarding a load-bearingcapacity. Moreover a high degree of safety is achievable. It is inparticular possible to make a wire netting with a high degree ofstrength, in particular tensile strength, available. Advantageously ageometry of helices and/or meshes of a netting is adaptable to a strainthat is to be expected. Advantageously different regions of a helix of awire netting may be optimized individually and load-specifically. Thismoreover advantageously allows providing a wire netting with a highdegree of rigidity, in particular transversely to the netting and/oralong the netting. Furthermore mechanical properties of a wire nettingmay be adapted flexibly and/or according to requirements. Beyond this abehavior of a bending region in case of a load is optimizable. Moreovera large parameter space may be rendered available regarding a bendingregion geometry.

The invention further concerns a method for producing a helix for a wirenetting, in particular a safety net, in particular a method forproducing a wire netting, in particular a safety net, wherein the helixis manufactured of at least one single wire, of a wire bundle, of a wirestrand, of a wire rope and/or of another longitudinal element with atleast one wire, and wherein at least one first leg, at least one secondleg and at least one bending region of the helix connecting the firstleg and the second leg to one another are produced by way of bending. Itis proposed that the helix is produced by bending such, in alongitudinal view in parallel to a longitudinal direction of the helix,the bending region comprises at least one bending zone with a bendingcurvature and comprises at least one first transition zone that isconnected to the first leg and has a first transition curvaturediffering from the bending curvature. This allows achieving advantageouscharacteristics regarding a load-bearing capacity. Moreover a highdegree of safety is achievable. It is in particular possible to make awire netting with a high degree of strength, in particular tensilestrength, available. Advantageously a geometry of helices and/or meshesof a netting is adaptable to a strain that is to be expected.Advantageously different regions of a helix of a wire netting may beoptimized individually and load-specifically. This moreoveradvantageously allows providing a wire netting with a high degree ofhardness, in particular transversely to the netting and/or along thenetting. Furthermore mechanical properties of a wire netting may beadapted flexibly and/or according to requirements. Beyond this abehavior of a bending region in case of a load is optimizable. Moreovera large parameter space may be rendered available regarding a bendingregion geometry.

In a further aspect of the invention, which may be considered on its ownor in combination with at least one aspect, in particular in combinationwith one aspect, in particular in combination with any number of theremaining aspects of the invention, a wire netting, in particular asafety net, is proposed, with a plurality of helices which are braidedwith one another and at least one of which is manufactured of at leastone single wire, of a wire bundle, of a wire strand, of a wire ropeand/or of another longitudinal element with at least one wire, which isin particular made of a high-tensile steel wherein, in a reverse bendtest, the wire is bendable in opposite directions, by at least 90°respectively, about at least one bending cylinder having a diameter ofmaximally 2 d, at least M times without breaking, wherein M may bedetermined (by rounding down if applicable) to be C·R^(−0.5)·d^(−0.5)and wherein a diameter d of the wire is given in mm, R is a tensilestrength of the wire in N mm⁻² and C is a factor of at least 400 N^(0.5)mm^(0.5). This allows achieving advantageous characteristics regardingprocessability and/or manufacturability. Moreover a robust wire nettingmay be made available. It is furthermore possible to achieve a highdegree of safety. In particular, a wire netting may be renderedavailable featuring a high strength, in particular tensile strength.Advantageously a wire netting with balanced characteristics regardinghardness and tensile strength may be made available. Furthermore, a wirebreakage is advantageously avoidable in a production of wire nettings.In particular, in a production of wire nettings test runs mayadvantageously be dispensed with, at least to a large extent. Beyondthis it is possible to simply and/or quickly and/or reliably identifywires suitable for a wire netting with a high load-bearing capacity. Inparticular, a selection method for a suitable wire may be provided whichis significantly more rigorous and/or more load-specific as compared toa reverse bend test according to ISO 7801.

The invention moreover concerns a method for identifying a suitablewire, in particular a wire made of a high-tensile steel, for a wirenetting, in particular for a safety net, with a plurality of heliceswhich are braided with one another, wherein at least one of the helicesis to be manufactured of at least one single wire, a wire bundle, a wirestrand, a wire rope and/or another longitudinal element with a suitablewire. It is proposed that the wire is identified as suitable if in areverse bend test a test piece of the wire is bendable in oppositedirections, by at least 90° respectively, about a bending cylinderhaving a diameter of maximally 2 d, at least M times without breaking,wherein M may be determined (by rounding down if applicable) to beC·R^(−0.5)·d^(−0.5) and wherein a diameter d of the wire is given in mm,R is a tensile strength of the wire in N mm⁻² and C is a factor of atleast 400 N^(0.5) mm^(0.5). This allows achieving advantageousproperties regarding a load-bearing capacity. It is furthermore possibleto achieve a high degree of safety. In particular, a wire netting may berendered available featuring a high strength, in particular tensilestrength. Advantageously a wire netting with balanced characteristicsregarding rigidity and tensile strength may be made available. Moreoverwire breakage is advantageously avoidable in a production of wirenettings. In particular, in a production of wire nettings test runs mayadvantageously be dispensed with, at least to a large extent. Beyondthis it is possible to identify wires suitable for a wire netting with ahigh load-bearing capacity simply and/or quickly and/or reliably.

In another aspect of the invention, which may be considered on its ownor in combination with at least one aspect, in particular in combinationwith one aspect, in particular in combination with any number of theremaining aspects of the invention, a wire netting, in particular asafety net, is proposed, with a plurality of helices which are braidedwith one another and at least one of which is manufactured of at leastone single wire, of a wire bundle, of a wire strand, of a wire ropeand/or of another longitudinal element with at least one wire which ismade of a high-tensile steel and which comprises a plurality of legs, aplurality of bending regions respectively connecting two legs, and whichhas a transverse extension along a frontal direction, perpendicularly toa main extension plane of the helix, wherein, in a press test betweenparallel plates comprising a pressing by moving the plates along a presspath in parallel to the frontal direction, a test piece of the helix,taken from the helix and comprising at least five legs and at least fourbending regions, shows a spring characteristic curve which has in apress path force diagram, starting from a start of the press path, afirst partial characteristic curve running at least approximatelylinearly or running linearly and having a first gradient. The press pathforce diagram is herein in particular a path-force-diagram. This allowsachieving advantageous characteristics regarding a load-bearingcapacity. Moreover a high degree of safety is achievable. It is inparticular possible to provide a wire netting with a high strength, inparticular a high tensile strength. Advantageously a wire netting may berendered available with balanced properties regarding a hardness as wellas a tensile strength. Moreover a wire netting with a high level ofrobustness regarding forces acting transversely to the netting, inparticular forces resulting from impacting objects, may be renderedavailable. Beyond this a suitability of a netting may be determinedsimply and/or quickly and/or reliably.

In a further aspect of the invention, which may be considered on its ownor in combination with at least one aspect, in particular in combinationwith one aspect, in particular in combination with any number of theremaining aspects of the invention, a bending device for producing awire netting, in particular a safety net, is proposed, which comprises aplurality of helices which are braided with one another and at least oneof which is manufactured of at least one helix blank, namely a singlewire, a wire bundle, a wire strand, a wire rope and/or anotherlongitudinal element with at least one wire, with a bending unitcomprising at least one bending mandrel and at least one bending tablethat is configured for bending the helix blank about the bending mandreland is supported in a manner entirely circulating about the bendingmandrel, with a feed unit configured for conveying the helix blank alonga feed axis in a feed direction, and with a geometry adjusting unitwhich is configured for adjusting a geometry of the helix. In this wayadvantageous characteristics are achievable regarding a production. Inparticular, regarding a production of a wire netting a large parameterspace may be made available. Moreover, a geometry of helices and/ormeshes of a wire netting may be adapted variably and/or according torequirements. Beyond this, a quick and/or reliable production may befacilitated. It is furthermore possible to make bending device availablethat is adjustable flexibly and/or comprehensively. In addition a highproduction throughput is achievable. Moreover, in a bending of a helixof a wire netting, slowing down of moving parts, which in particularmeans a high time and/or energy input, may be dispensed with to a largeextent. A low-maintenance bending unit may be provided and/or downtimes,e.g. due to maintenance, may be reduced.

“Configured” is in particular to mean specifically programmed, designedand/or equipped. By an object being configured for a certain function isin particular to be understood that the object fulfills and/orimplements said certain function in at least one application stateand/or operating state. By a method being “configured” for a purpose isin particular to be understood that the method comprises at least onemethod step that is specifically directed to the purpose and/or that themethod is directly focused on the purpose and/or that the method servesfor fulfilling the purpose and is at least partly optimized therefor. Bya method step being “configured” for a purpose is in particular to beunderstood that the method step is specifically aimed at the purposeand/or that the method step is directly aimed at the purpose and/or thatthe method step serves for fulfilling the purpose and is at least partlyoptimized for said fulfillment.

Advantageously it is possible to provide a wire netting that has a goodload-bearing capacity and/or is producible in such a way that it isadapted to a requirement profile, and/or to provide a method for itsproduction that is flexibly adaptable and/or reliable. Advantageouslymechanical properties of bending regions and/or connection points and/orlegs and/or netting helices may be optimized and/or adaptedindependently as well as synergistically. Beyond this, a method forquality control is provided that is easily applicable and/or yieldsreliable results.

In particular, the helix is manufactured from a longitudinal element,namely a single wire, a wire bundle, a wire strand, a wire rope and/oranother longitudinal element comprising at least the wire. By a “wire”is in particular, in this context, a body to be understood which iselongate and/or thin and/or at bendable at least machine-wise and/orflexible. Advantageously the wire has along its longitudinal directionan at least substantially constant cross section, which is in particularcircle-shaped or elliptic. Especially advantageously the wire isembodied as a round wire. It is however also conceivable that the wireis embodied, at least section-wise or completely, as a flat wire, afour-edge wire, a polygonal wire and/or a profile wire. The wire may beimplemented, for example, at least partly or completely of metal, inparticular a metal alloy, and/or of an organic and/or inorganicsynthetic material and/or of a composite material and/or of an inorganicnon-metallic material and/or of a ceramic material. It is conceivable,for example, that the wire is implemented as a polymer wire or as asynthetic wire. In particular, the wire may be embodied as a compositewire, e.g. as a metal-organic composite wire and/or as a metal-inorganiccomposite wire and/or as a metal-polymer composite wire and/or as ametal-metal composite wire or the like. It is in particular conceivablethat the wire comprises at least two different materials which are inparticular arranged with respect to one another following a compositegeometry and/or are at least partly mixed up with each other.Advantageously the wire is embodied as a metal wire, in particular as asteel wire, in particular as a stainless steel wire. If the helixcomprises a plurality of wires, these are preferably identical. It ishowever also conceivable that the helix comprises a plurality of wireswhich differ from one another regarding their materials and/or diametersand/or cross sections. Preferentially the wire has an in particularcorrosion-resistant coating and/or cladding, e.g. a zinc coating and/oran aluminum-zinc coating and/or a plastic coating and/or a PET coatingand/or a metal oxide coating and/or a ceramic coating or the like.

Advantageously the transverse extension of the helix is greater, inparticular considerably greater than a diameter of the wire and/or thana diameter of the longitudinal element which the helix is made of.Depending on an application and in particular depending on a desiredload-bearing capacity and/or depending on desired spring characteristiccurves of the wire netting, in particular in a frontal direction, thetransverse extension may be, for example, twice or three times or fivetimes or ten times or twenty times as great as the diameter of thelongitudinal element, wherein values in between or smaller values orgreater values are also conceivable. Likewise, depending on autilization, the wire may have a diameter of, for example, approximately1 mm, approximately 2 mm, approximately 3 mm, approximately 4 mm,approximately 5 mm, approximately 6 mm, approximately 7 mm or even moreor even less or a diameter having a value in between. Larger diameters,in particular considerably larger diameters are also conceivable if thelongitudinal element comprises a plurality of components, in particulara plurality of wires, e.g. in a case of a wire rope, or a wire strand,or a wire bundle, or the like.

In particular, the wire netting is implemented as a slope protection, asa safety fence, as a catch fence, as a rock-fall protection net, as abarrier fence, as a fish-farming net, as a net protecting from predatoryanimals, as an enclosure fence, as a tunnel safeguarding, as a landslideprotection, as a motor sport protection fence, as a road fence, as anavalanche protection or the like. In particular due to its high strengthand/or load-bearing capacity, applications as a covering and/or as acladding, e.g. of power plants, factory buildings, residential or otherbuildings, as an explosion protection, as a bullet protection, as ascreening against flying objects, as a catch net, as a ram protection orthe like are also conceivable. The wire netting may, for example, belaid out and/or arranged and/or mounted horizontally or vertically orobliquely, in particular with respect to a ground. In particular, thewire netting is embodied planar. Advantageously the wire netting isstructured regularly and/or in at least one direction periodically.Preferentially the wire netting is capable of being rolled up and/orrolled out, in particular about an axis which extends in parallel to themain extension direction of the helix. In particular, a roll that isrolled up of the wire netting may be rolled out in a direction that isperpendicular to the main extension direction of the helix.

The helix is preferably embodied spiral-shaped. In particular, the helixis embodied as a flattened spiral. Preferably a plurality of bendingregions and a plurality of legs implement the helix, whereinadvantageously bending regions are respectively connected to legsdirectly. Advantageously a transverse extension is considerably smallerthan a length of the first leg. In particular, the helix advantageouslyhas along its contour an at least substantially constant diameter and/orcross section, or a constant diameter and/or cross section. Especiallypreferentially the helix comprises a plurality of legs, which areadvantageously implemented at least substantially identically oridentically. Advantageously the helix comprises a plurality of bendingregions, which respectively connect two neighboring legs and which arepreferably embodied at least substantially identically or identically.Preferably the helix is implemented of one single longitudinal element,in particular only of the longitudinal element, e.g. of the wire or of awire strand or of a wire rope or of a wire bundle or the like. By “atleast substantially identical” objects is in particular to beunderstood, in this context, that the objects are structured in such away that they are respectively capable of fulfilling a shared functionand differ from one another structurally, except for manufacturingtolerances, if at all, by individual elements which are not essentialfor the shared function. Preferably “at least substantially identical”is to mean identical except for manufacturing tolerances and/or in thescope of manufacture-technological possibilities. An “at leastsubstantially constant value” is in particular to mean, in this context,a value varying by maximally 20%, advantageously by no more than 15%,especially advantageously by maximally 10%, preferably by no more than5%, preferentially by maximally 3% and particularly preferably bymaximally 2% or even maximally 1%. By an object having an “at leastsubstantially constant cross section” is in particular to be understoodthat, for any first cross section of the object along at least onedirection and any second cross section of the object along thedirection, a minimum surface area of a difference surface resulting fromone of the cross sections being laid over the other one is maximally20%, advantageously maximally 10% and especially advantageously no morethan 5% of the surface area of the larger one of the two cross sections.

Preferentially the longitudinal direction of the helix is arranged atleast substantially parallel or parallel to a main extension directionof the helix. Preferentially the helix has a longitudinal axis extendingin parallel to the longitudinal direction of the helix. Preferably themain extension plane of the helix is arranged at least substantiallyparallel to a main extension plane of the wire netting, at least in astate when the wire netting is laid out and/or rolled out in a planarfashion, which may in particular differ from an installed state of thewire netting. By a “main extension direction” of an object is herein inparticular a direction to be understood which extends in parallel to alargest edge of a smallest imaginary rectangular cuboid which just stillencloses the object. By “at least substantially parallel” is here inparticular an orientation of a direction with respect to a referencedirection, in particular in a plane, to be understood, wherein thedirection deviates from the reference direction in particular by lessthan 8°, advantageously by less than 5° and especially advantageously byless than 2°. By a “main extension plane” of an object is in particulara plane to be understood which is parallel to a largest side surface ofa smallest imaginary rectangular cuboid just still completely enclosingthe object, and which in particular extends through the center of therectangular cuboid.

The wire netting preferably comprises a plurality of or several helices,in particular identically implemented helices. It is also conceivablethat the wire netting is implemented of a plurality of differenthelices. Advantageously the helices are interconnected. In particular,neighboring helices are arranged in such a way that their longitudinaldirections extend in parallel. Preferably respectively one helix isbraided and/or twisted in with two neighboring helices. In particular,the wire netting is producible by a helix being twisted into apre-netting, a further helix being twisted into said twisted-in helix,another helix being then twisted into said further twisted-in helix, andso forth. Advantageously neighboring helices are connected via theirbending regions. Especially advantageously respectively two bendingregions of different helices connected to each other, in particularhooked in with one another. In particular, the helices of the wirenetting have the same direction of rotation. Advantageously respectivelytwo helices are knotted with one another, in particular at a respectivefirst one of their ends and/or at a respective second one of their endssituated opposite the first ends.

Preferentially the wire netting comprises at least one mesh. Especiallypreferentially the mesh is delimited by four legs, respectively two ofwhich belong to the same helix. Advantageously the helix delimits themesh from at least one side, in particular from two sides. Inparticular, the mesh is quadrangular, in particular rhomboid-shaped.Advantageously the mesh is symmetrical to a symmetry axis extending inparallel to the longitudinal direction of the helix and/or symmetricalto a symmetry axis extending perpendicularly to the longitudinaldirection of the helix. Preferably the mesh has a first interior angle.Especially preferentially the first interior angle has an absolute valuethat is twice as large as the absolute value of the first gradientangle. In particular, the first interior angle is composed of twogradient angles of neighboring helices. Advantageously the longitudinalaxis of the helix is an angle bisector of the first angle.Preferentially the mesh features a second interior angle that isarranged adjacently to the first interior angle. In particular, a sum ofhalf the absolute value of the second interior angle and an absolutevalue of the gradient angle is at least substantially or precisely 90°.Advantageously an angle bisector of the second interior angle isoriented perpendicularly to the longitudinal axis of the helix.Especially advantageously the mesh has a third interior angle that isarranged opposite the first interior angle. In particular, the absolutevalue of the third interior angle is identical to the absolute value ofthe first interior angle. Advantageously the mesh has a fourth interiorangle that is arranged opposite the second interior angle. Inparticular, the absolute value of the fourth interior angle is identicalto the absolute value of the second interior angle. Advantageously thewire netting comprises a plurality of meshes, which are in particular atleast substantially identical or identical. Particularly advantageouslyrespectively two neighboring helices implement a plurality of meshes.Preferably the first leg and the second leg form the mesh together witha further first leg and a further second leg of a further helix that isarranged adjacently to the helix. “At least substantially” is inparticular to mean, in this context, that a deviation from a given valueis in particular less than 15%, preferably less than 10% and especiallypreferentially less than 5% of the given value.

The first gradient angle is advantageously an angle included by alongitudinal axis of the first leg and the longitudinal axis of thehelix, in particular in a front view. Especially advantageously thesecond gradient angle is an angle included by a main extension directionof the bending region and the longitudinal axis of the helix, inparticular in a transverse view.

The bending zone in particular comprises at least 25%, advantageously atleast 50%, especially advantageously no less than 75% and preferably atleast 85% of the bending region.

Preferentially the first leg is connected to the bending region, inparticular to the first transition zone, integrally. Especiallypreferentially the second leg is connected to the bending regionintegrally. Advantageously the first transition zone is connected to thebending zone integrally. Particularly preferably the helix is embodiedin a one-part implementation. In particular, a main extension plane ofthe bending region differs from a main extension plane of the firsttransition zone. It is however also conceivable that the bending regionand the first transition zone share a main extension plane. “Integrally”is in particular to mean connected at least by substance-to-substancebond, e.g. by a welding process, an adhesive-bonding process, aninjection-molding process and/or another process that is deemedexpedient by someone skilled in the art, and/or advantageously formed inone piece, e.g. by manufacturing from one cast and/or by manufacturingin a one-component or multi-component injection molding procedure, andadvantageously from a single blank. If the helix is implemented of alongitudinal element with a plurality of components, e.g. a strandand/or a wire rope and/or a wire bundle, “integrally” is in particularto mean, in this context, that component wires and/or other componentsof the longitudinal element have no interruption along a contour of thehelix. The helix is in particular manufactured of a single longitudinalelement or of a single longitudinal-element blank.

In the reverse bend test the wire is preferably bent around twoopposite-situated, identically implemented bending cylinders.Advantageously the bending cylinders are configured to execute thereverse bend test without deformation and/or non-destructively.

Advantageously the test piece of the helix is embodied in a one-partimplementation. The test piece of the helix preferably has exactly fourbending regions. Particularly preferably the test piece of the helix hasexactly five legs. In particular, the parallel plates are configured tocarry out the press test deformation-free and/or non-destructively. Inparticular, in pressing a first plate of the two parallel plates ismoved towards a second plate of the two parallel plates along the presspath. In particular, in pressing the first plate moves with a speed ofno less than 10 μm s⁻¹, advantageously at least 50 μm s⁻¹, especiallyadvantageously no less than 100 μm s⁻¹, preferably approximately 117 μms⁻¹ with respect to the second plate. In particular, the test piece ofthe helix is irreversibly deformed in the press test. “Extending atleast approximately linearly” is in particular to mean, in this context,extending free of jumps and/or with an at least substantially constantgradient.

The feed unit advantageously comprises at least one feed element, whichis in particular driven and which in feeding exerts a feed force ontothe helix blank. The feed element is preferably embodied as a feed roll.Especially advantageously the feed unit comprises a plurality of feedelements, wherein in particular at least one of the feed elements,advantageously several, especially advantageously all of the feedelements are driven, and wherein in the forward-feeding the helix blankis conveyed between the feed elements.

In particular, the geometry adjusting unit is configured to adjust acurvature of the bending region, in particular of the bending zoneand/or of the first transition zone, and/or a length of the first legand/or a length of the second leg and/or the transverse extension of thehelix and/or the first gradient angle and/or the second gradient angleand/or a geometry of the mesh. Advantageously the bending device isconfigured to produce the helix according to the invention. Inparticular, the bending device is configured to produce the wire nettingaccording to the invention.

The bending device advantageously comprises a braiding unit, which isconfigured to braid the helix into a pre-netting, in particular apre-netting implemented of a plurality of helices which are at leastsubstantially identical or identical to the helix.

Preferably the bending mandrel is supported rotatably about alongitudinal axis of the bending mandrel. In particular, the bendingmandrel is driven. Advantageously the bending device, in particular thebending unit, comprises at least one drive unit for the bending mandrel,which rotates the bending mandrel about its longitudinal axis.Preferably the bending device, in particular the bending unit, comprisesat least one drive unit for the bending table, which is configured todrive the bending table about the bending mandrel in circulatingfashion. The bending device preferably comprises a single drive unit,which is connected to driven and/or moved components of the bendingdevice via suitable belts, wheels, transmissions, etc. and/or isconfigured to drive said driven and/or moved components.

In a further implementation of the invention it is proposed that thewire is produced at least partially, in particular completely,irrespective from a coating, of a high-tensile steel. The wire ispreferably a high-tensile steel wire. For example, the high-tensilesteel may be spring steel and/or wire steel and/or a steel suitable forwire ropes. In particular, the wire has a tensile strength of at least800 N mm⁻² advantageously no less than 1000 N mm⁻², especiallyadvantageously at least 1200 N mm⁻², preferably no less than 1400 N mm⁻²and particularly preferably at least 1600 N mm⁻², in particular atensile strength of approximately 1770 N mm⁻² or approximately 1960 Nmm⁻². It is also conceivable that the wire has an even higher tensilestrength, e.g. a tensile strength of at least 2000 N mm⁻², or of no lessthan 2200 N mm⁻², or even at least 2400 N mm⁻². This allows achieving ahigh load-bearing capacity, in particular a high tensile strength and/ora high rigidity transversely to the netting. Moreover advantageousbending characteristics are achievable.

In an advantageous implementation of the invention it is proposed thatthe second gradient angle differs from the first gradient angle by atleast 2.5°, preferably by no less than 5°, advantageously by at least10°, especially advantageously by no less than 15°, preferably by noless than 20°, particularly preferably by at least 25°. This allowsapplication-specific optimizing of a geometry of connecting points.

In a particularly advantageous implementation of the invention it isproposed that the second gradient angle has a value between 25° and 65°,advantageously between 40° and 50°. In particular, the second gradientangle is at least 25°, advantageously no less than 30°, especiallyadvantageously at least 35° and preferably no less than 40°, and/ormaximally 65°, advantageously no more than 60°, especiallyadvantageously no more than 55° and preferably maximally 50°. Inparticular, the second gradient angle is at least substantially 45°, inparticular precisely 45°. Particularly preferably the bending regions ofthe helix of the netting feature a second gradient angle ofapproximately 45°. This allows achieving a geometry of a bending regionwhich has a high load-bearing capacity and/or is advantageouslyconnectable to a further bending region.

Beyond this it is proposed that in a transverse view the bending region,in particular the bending zone, follows at least section-wise an atleast approximately straight contour, in particular a straight contour.“At least approximately straight” is in particular to mean, in thiscontext, straight, in particular linear, in the range of manufacturingtolerances. Preferably, in the transverse view a section of the bendingregion follows the approximately straight contour or straight contour,said section comprising at least 50%, advantageously at least 75% andespecially advantageously at least 85% of the bending region.Advantageously the bending region is in the section, in particular in aproximity of the bending region, curved in a plane which is arranged inparallel to the approximately straight contour of the bending region.Preferably, in the front view the approximately straight contour extendsat least substantially parallel or parallel to the longitudinaldirection of the helix. This allows providing a bending region having ahigh tensile strength and/or a high flexural rigidity. Furthermore, inthis way a geometry may be rendered available which is advantageousregarding a connection of bending regions of different helices.

It is also proposed that, in the transverse view, the helix follows atleast section-wise a stepped course, in particular an obliquely-steppedcourse. Preferably, in the transverse view the first leg, the bendingregion and the second leg implement the stepped course, wherein thebending region or at least the approximately straight contour of thebending region includes an angle with the first leg and/or the secondleg corresponds to the second gradient angle.

A high rigidity of a wire netting transversely to its surface isachievable if the first leg and/or the second leg at least section-wisefollows a straight contour. Advantageously the first leg and the secondleg form straight sides of a mesh. Especially advantageously the entirefirst leg and/or the entire second leg is embodied straight. Inparticular, the first leg and/or the second leg has a length of at least1 cm, advantageously at least 2 cm, especially advantageously at least 3cm, preferably no less than 5 cm and particularly preferably at least 7cm. The first leg and the second leg may however also have any otherlengths, in particular considerably greater lengths. The first legand/or the second leg may, for example, have a length of no less than 10cm or at least 15 cm or no less than 20 cm or at least 25 cm or an evengreater length, in particular if the helix is embodied of a wire strand,a wire rope, a wire bundle or the like.

In another implementation of the invention it is proposed that the firstleg extends at least section-wise in a first plane and the second legextends at least section-wise in a second plane that is parallel to thefirst plane. In particular, at least two neighboring legs of the helixextend in parallel planes. Advantageously, in the transverse view thefirst leg extends in parallel to the second leg. The first leg and thefurther first leg preferably extend in the first plane and/or the secondleg and/or the further second leg extend in the second plane. Preferablysaid first plane defines a front side of the wire netting and/or thesecond plane defines a rear side of the wire netting, or vice versa.This allows rendering a wire netting with a double-faced and/ordouble-walled structure available. Preferably in this way forces actingtransversely to the netting may be absorbed effectively, involving aminimum deformation of the netting.

The further helix in particular comprises at least one further bendingregion, in a proximity of which the helix and the further helixintersect. Preferably the first bending region is connected, inparticular hooked, with the further bending region. In particular, thefurther bending region connects the further first leg and the furthersecond leg. The first leg preferably extends at least substantiallyparallel or parallel to the further first leg. Particularly preferablythe second leg extends at least substantially parallel or parallel tothe further second leg.

In an advantageous implementation of the invention it is proposed thatthe first helix and the second helix intersect perpendicularly in aproximity of the further bending region. In particular, the secondgradient angle is 45° and an analogously defined further second gradientangle of the further bending region is also 45°. Preferably bendingregions of the wire netting which are hooked with one anotherrespectively intersect perpendicularly. In this way a high tensilestrength of a connection between bending regions is achievable, inparticular due to a direct force introduction and/or force transmissionin intersection points. Furthermore, this allows maximizing a contactsurface between hooked bending regions.

It is moreover proposed that the second gradient angle is smaller thanthe first gradient angle, in particular in case the first gradient angleis larger than 45°. Alternatively it is proposed that the secondgradient angle is larger than the first gradient angle, in particular incase the first gradient angle is smaller than 45°. Preferably the secondgradient angle is independent from the first gradient angle and is inparticular advantageously exactly 45°, as has been mentioned above. Incase of differently embodied bending regions being hooked with oneanother, the second gradient angles of the respective bending regionsare advantageously chosen in such a way that the bending regionsintersect perpendicularly. This allows rendering available connectingpoints featuring a high load-bearing capacity, independently from a meshgeometry.

It is further proposed that the first gradient angle is larger than 45°,advantageously larger than 50°, especially advantageously larger than55° and preferably larger than 60°, resulting in particular in narrowmeshes being implemented. In particular, the first interior angle of themesh is in particular considerably greater than the second interiorangle of the mesh. In this way a high tensile strength of a netting isachievable, in particular perpendicularly to a longitudinal direction ofnetting helices.

It is however also conceivable that the first gradient angle is smallerthan 45°, advantageously smaller than 40°, especially advantageouslysmaller than 35° and preferably smaller than 30°, resulting inparticular in wide meshes being implemented. In particular, the firstinterior angle of the mesh is in particular considerably smaller thanthe second interior angle of the mesh. In this way a high tensilestrength of a netting is achievable, in particular in parallel to alongitudinal direction of netting helices. Moreover it is in this waypossible to render a wire netting available for a slope protection ofthe like, which may be rolled out transversely to a slope, thusadvantageously allowing quick installation for narrow areas that are tobe secured.

In a preferred embodiment of the invention it is proposed that, in thelongitudinal view, the bending region comprises at least one secondtransition zone which is connected to the second leg and has a secondtransition curvature differing from the bending curvature.Advantageously the first transition zone, the second transition zone andthe bending zone together form the bending region. In particular, thebending region is implemented of the first transition zone, the secondtransition zone and the bending zone. Preferably the second transitionzone is connected to the bending region in a one-part implementation.Especially preferentially the second leg is connected to the secondtransition zone, in particular in a one-part implementation. Preferablythe helix is not curved, except for knots and bending regions. Thisallows rendering a helix geometry available which is variable and isadaptable to a requirement regarding a variety of parameters.

In a particularly preferred implementation of the invention it isproposed that the first transition curvature and the second transitioncurvature are identical. Advantageously the first transition zone andthe second transition zone respectively comprise an identical portion ofthe bending region. This preferably allows rendering a wire nettingavailable, the front side and rear side of which may be used in anexchangeable fashion.

It is furthermore proposed that, in the longitudinal view, the firsttransition zone and the second transition zone are embodiedmirror-symmetrically, advantageously with respect to a symmetry plane inwhich the angle bisector of the second interior angle of the meshextends, and/or which is arranged in parallel to the longitudinaldirection of the helix. Preferably said symmetry plane is a mainextension plane of the wire netting and/or of the helix. Preferentiallythe bending region is mirror-symmetrical in the longitudinal view, inparticular with respect to said symmetry axis. This allows achievingadvantageous mechanical properties of a bending region.

Beyond this it is proposed that the bending curvature is larger than thefirst transition curvature and/or than the second transition curvature.It is conceivable that the first transition curvature and/or the secondtransition curvature is at least substantially constant. Preferably, inthe first transition zone and/or in the second transition zone thebending region merges into the first leg and/or into the second leg.Advantageously the first leg, the bending region and the second leg forma V-shaped section of the helix, wherein the bending region inparticular forms a rounded tip of the section. This advantageouslyallows avoiding, in particular to a large extent, or at least reducingstress in the material caused by sudden geometry changes.

A high degree of hardness in a frontal direction and/or a highload-bearing capacity of connecting points of a netting is achievable ifthe bending zone, in particular the entire bending zone, follows acircular-arc-shaped course, in particular in the longitudinal view.Advantageously a curvature radius of the bending zone is at leastsubstantially equivalent to a sum of a radius of the longitudinalelement, respectively the wire, and a radius of the bending mandrel.

In particular, for the reverse bend test C is a factor of precisely 400N^(0.5) mm^(0.5). It is also conceivable that a greater C is chosen, inparticular to achieve a higher load-bearing capacity of a helix. Forexample, C may be a factor of at least 500 N^(0.5) mm^(0.5) or no lessthan 750 N^(0.5) mm^(0.5) or at least 1000 N^(0.5) mm^(0.5) or no lessthan 1500 N^(0.5) mm^(0.5) or even greater. In particular, the factormay be chosen specific for an application, wherein a greater factor willresult in selecting a wire breaking less easily in case of bending, andthus in particular to a wire netting with a higher level ofnon-destructive deformability.

Furthermore, according to the invention a method for producing a wirenetting according to the invention, in particular a safety net, with aplurality of helices which are braided with one another, is proposed,wherein a wire suitable for manufacturing, which is in particular madeof a high-tensile steel, is identified at least via the method accordingto the invention for identifying a suitable wire, and wherein at leastone helix is manufactured of at least one single wire, a wire bundle, awire strand, a wire rope and/or another longitudinal element with theidentified wire by bending. This advantageously allows largely avoidingtime-consuming test runs. Moreover in this way a high-grade wire nettingis producible.

It is further proposed that the first partial characteristic curve runsover a press-path value range that is equivalent to at least a quarter,advantageously at least a third, especially advantageously at least halfof the transverse extension of the helix. In particular, a transverseextension of the test piece of the helix is equivalent to a transverseextension of the helix. This advantageously allows rendering a wirenetting available which is capable of receiving forces acting in animpact partly elastically and/or non-destructively over a wide range.

In an advantageous implementation of the invention it is proposed thatan approximately linearly-extending second partial characteristic curvewith a second gradient that is greater than the first gradient follows,in particular directly follows, the first partial characteristic curve.In particular, the second gradient is at least 1.2 times, advantageouslyno less than 1.5 times, especially advantageously at least twice andpreferably no less than three times as great as the first gradient. Inparticular, the second gradient is maximally ten times, advantageouslyno more than eight times, especially advantageously maximally six timesand preferentially no more than five times as great as the firstgradient In this way, force peaks occurring in case of a load may beadvantageously absorbed by a wire netting.

An adaptive force intake and/or energy intake of a wire netting isachievable if the second gradient is no more than four times as great asthe first gradient. In particular, in this way damages by abruptlydecelerated, impacted objects are avoidable as a deceleration iseffected in at least two steps.

Beyond this it is proposed that the spring characteristic curve has akink in a transition region between the first partial characteristiccurve and the second partial characteristic curve, which in particularallows achieving a spontaneous response in case of an impact. A “kink”is in particular to mean, in this context, a spontaneous, in particulara jump-like of jump-style change in a gradient. In particular, thetransition region extends over a press path value range that correspondsto maximally 5%, advantageously no more than 3%, especiallyadvantageously no more than 2% and preferably maximally 1% of thetransverse extension of the helix.

It is also proposed that the second partial characteristic curve extendsover a press path value range that corresponds to at least a fifth,advantageously no less than a quarter, especially advantageously atleast a third of the transverse extension of the helix. Preferably thesecond partial characteristic curve extends over a press path valuerange that is smaller than a corresponding press path value range of thefirst partial characteristic curve. In this way, in a second forceaccommodation zone of a wire netting, great forces may be absorbed in acontrolled manner involving a comparably smaller deformation than in afirst force accommodation zone of the wire netting.

In a preferred implementation of the invention it is proposed that thesecond partial characteristic curve is directly followed by a convexlycurved third partial characteristic curve. In particular, the thirdpartial characteristic curve has a gradient increasing, in particularcontinuously, in particular mathematically continuously, with anincrease of the press path. It is conceivable that the third partialcharacteristic curve follows a polynomial, in particular a parabolic oran exponential course. In particular, the third partial characteristiccurve extends over a press path value range corresponding to at least atenth, advantageously at least an eighth, especially advantageously atleast a sixth and preferably at least a quarter of the transverseextension of the helix. Preferably the third partial characteristiccurve extends over a press path value range that is smaller than acorresponding press path value range of the second partialcharacteristic curve. In this way extreme forces may be accommodatedsafely, in particular by way of a controlled deformation of a wirenetting, respectively of the helices thereof.

It is further proposed that a transition between the second partialcharacteristic curve and the third partial characteristic curve iskink-free. In particular, the gradient of the second partialcharacteristic curve continuously merges into the gradient of the thirdpartial characteristic curve. Preferably the spring characteristic curveis composed of the first partial characteristic curve, the secondpartial characteristic curve, which in particular directly follows thefirst partial characteristic curve, and the third partial characteristiccurve, which in particular directly follows the second partialcharacteristic curve. This advantageously allows avoiding a suddenlyoccurring damaging of a wire netting, e.g. in case of an impact.

Principally it is conceivable that the first partial characteristic isdirectly followed by a partial characteristic curve which, in terms ofits course, approximately or precisely corresponds to the third partialcharacteristic curve. It is in particular conceivable that the springcharacteristic curve is free of a second linear partial characteristiccurve.

Moreover it is proposed that the geometry adjusting unit comprises atransverse stroke unit, which is configured to change a relativeposition of the bending table with respect to the feed axis, along amain extension direction in a transverse stroke direction of the bendingmandrel, periodically and/or in a manner synchronized with a circulationof the bending table about the bending mandrel, in particular duringmanufacturing of the helix. In particular, the transverse stroke unitcomprises at least one conveying element, which conveys the helix blankto the bending table. In particular, the conveying element is supporteddisplaceably, with respect to the bending table, in the transversestroke direction. Advantageously the transverse stroke unit comprises atleast one coupling element, which couples a movement of the conveyingelement, in particular mechanically, to the circulation of the bendingtable about the bending mandrel. Preferentially the bending table is, ata start of the bending and/or following the forward-feeding of the helixblank, in a start position of the bending table. Especiallypreferentially the conveying element is, at a start of the bendingand/or following the forward displacement of the helix blank, in a startposition of the conveying element. In particular, during a circulationof the bending table about the bending mandrel, the bending table andthe conveying element are at least once in their respective startpositions simultaneously. Advantageously, during a circulation of thebending table about the bending mandrel, the conveying element isdeflected out of its start position, in parallel to the transversestroke direction, away from the bending table. Especiallyadvantageously, in said circulation of the bending table the conveyingelement is then moved back into its start position. In particular, thetransverse stroke unit is configured to provide a bending regiongenerated in bending with the second gradient angle. In particular, thetransverse stroke unit is configured to generate an adjustabletransverse stroke. This advantageously allows a precise adjustment of ageometry of a bending region by adapting a transverse stroke.

In an advantageous implementation of the invention it is proposed thatthe geometry adjusting unit comprises an abutment unit with at least oneabutment element defining a maximum feed-forward position for the helixblank. In particular, the abutment unit is configured to adjust a lengthof the first leg and/or a length of the second leg. Advantageously, inthe forward feeding, the feed unit feeds the helix blank, in particulara respective most recently bent bending region, forward up to theabutment element. In particular, in a forward-fed state, the helixblank, in particular the respective most recently bent bending region,abuts on the abutment element. Preferentially, prior to bending, thehelix blank is fed forward up to the maximum feed-forward position. Inthis way advantageously a helix geometry, in particular a leg length,may be adjusted precisely and/or easily and/or reliably.

In an especially advantageous implementation of the invention it isproposed that the abutment element is supported in a manner completelycirculating about the bending mandrel, in particular circulating on acircular path. Preferably a movement of the bending table and a movementof the abutment element about the bending mandrel are synchronized, inparticular during manufacturing of the helix. This allows facilitating aprecise forward-feeding at a high manufacturing speed.

It is moreover proposed that, in a circulation of the bending table, aposition of the bending table with respect to the abutment element isvariable. Advantageously the abutment element runs in advance of thebending table during the forward-feeding and/or prior to the bending. Inparticular, during a circulation of the bending table about the bendingmandrel, the helix blank is already situated in the maximum feed-forwardposition before the bending table is in its start position.Advantageously the abutment element abuts on the bending table duringbending. Especially advantageously a position of the abutment elementwith respect to the bending table is constant during bending. In thisway a movement flow allowing high-level precision and/or a high speed ofmanufacturing.

A precise positioning of a blank prior to bending is achievable if theabutment element comprises an abutment surface that is curved concavely,in particular curved in the shape of a circular arc. In particular, theabutment surface is curved concavely, in particular curved in the shapeof a circular arc, in two directions, which advantageously extendperpendicularly to one another. Preferably, in a circulation of theabutment element about the bending mandrel, a distance between theabutment surface and the bending mandrel is constant. Preferentially theabutment surface is implemented as a surface of a groove. The groove isadvantageously curved about the bending mandrel in a circulationdirection. Particularly advantageously the abutment surface is curvedconcavely in a direction that is perpendicular to a longitudinaldirection of the groove. In particular, a curvature of the abutmentsurface in a longitudinal view approximately corresponds to a curvatureof the bending region. In particular, the groove is configured forcentering the helix blank and/or the most recently bent bending region,in particular toward an end of the forward-feeding and/or in the maximumfeed-forward position of the helix blank.

It is further proposed that in at least one forward-feed operatingstate, in which a forward-feeding of the helix blank is effected, aposition of the abutment element with respect to the feed axis, and inparticular with respect to the bending mandrel, is variable. Inparticular, in the forward-feed operating state, the abutment elementcirculates about the bending mandrel with a constant angular velocity.In this way a precise abutment for a blank may be made available bymeans of a moved structural component, in particular by a rotatingstructural component.

In a preferred implementation of the invention it is proposed that thebending table is supported pivotally about a pivot axis which itselfcirculates about the bending mandrel during circulation of the bendingtable about the bending mandrel. Advantageously the pivot axis isarranged parallel to the longitudinal axis of the bending mandrel.Especially advantageously the bending table is pivoted about the pivotaxis after bending. In particular, in pivoting about the pivot axis, thebending table carries out an evasive movement, as a result of which thebending table is conveyable underneath the helix blank when circulatingabout the bending mandrel. In particular, during part of its circulationabout the bending mandrel the bending table is in a pivoted position.This allows advantageously providing a continuously circulating bendingtable facilitating quick and precise manufacturing.

In a particularly preferred embodiment of the invention it is proposedthat for the purpose of bending a helix blank the bending unit isconfigured with at least one wire which is made of a high-tensile steel.

Helixes which are straight in themselves and/or not twisted inthemselves are advantageously manufacturable if the bending unit isconfigured to bend the helix blank by more than 180° in a circulation ofthe bending table. In particular, the bending unit is configured tooverbend and/or overpress the helix blank in bending, which may benecessary in particular in case of longitudinal elements with ahigh-tensile wire, in particular because of a partially elastic behaviorand/or resilience of such longitudinal elements. Advantageously thebending unit is configured to generate bending regions which are bent by180°. Advantageously, following the bending, the bending table ispivoted by an angle greater than 180°. Especially advantageously thebending unit is configured to adjust an overbend angle. In particular,during bending the bending table presses against the helix blank,advantageously while, in its circulation, the bending table sweeps overan angle range that is greater than 180° by an overbend angle. Inparticular, an overbend angle may be, for example, up to 1° or up to 2°or up to 5° or up to 10° or up to 15° or up to 20° or up to 30° or more,in particular depending on spring characteristic curves of the helixblank. It is also conceivable that the overbend angle is adjustable viaan adjustment of the bending unit.

An inadvertent subsequent bending is avoidable and/or a high precisionof manufacturing is achievable if the geometry adjusting unit comprisesa holding unit with at least one holding element, which at least partlyfixates the helix, viewed from the bending mandrel, behind the bendingtable in bending and in particular in overbending as well. Inparticular, the holding element restricts a movability and/orbendability of the helix in at least one direction, in particular towarda half-space. Advantageously the holding element holds the helix in aproximity of a leg abutting on the most recently bent bending region. Inparticular, the holding element partly engages around the helix, inparticular in a direction toward a main extension plane of the bendingtable. The holding element is advantageously embodied fork-like. Inparticular, in a bending of the helix blank about the bending mandrel,the bending table pivots the entire already bent helix about an axisthat is parallel to the longitudinal axis of the helix, wherein theholding element advantageously stabilizes the helix in said pivoting.

A continuous support of a helix while it is bent may be obtained if theholding element is supported in such a way that it fully circulatesabout the bending mandrel. In particular, the holding element circulatesabout the bending mandrel in a manner synchronized with the circulationof the bending table, in particular during manufacturing of the helix.

In a further implementation of the invention it is proposed that theholding element is supported pivotally about a pivot axis, the pivotaxis itself circulating about the bending mandrel during a circulationof the holding element about the bending mandrel. In particular, theholding element abuts on the helix only during part of a circulation ofthe holding element about the bending mandrel. Advantageously theholding element pivots about its pivot axis during its circulation aboutthe bending mandrel, while moving away from the helix. Especiallyadvantageously the holding element is during the forward-feedingarranged touch-free with respect to the helix and to the helix blank.This in particular allows achieving a high manufacturing speed.Moreover, in this way a deceleration of moved components duringmanufacturing may be largely dispensed with in a time-efficient and/orenergy-effective fashion.

In a preferred embodiment of the invention it is proposed that theholding element is supported on the bending table. In particular, thepivot axis of the bending table and the pivot axis of the holdingelement extend in parallel, and preferentially in parallel to thelongitudinal axis of the bending mandrel. In particular, the pivot axisof the holding element extends in the bending table and/or in asuspension of the bending table. Preferably the geometry adjusting unitcomprises at least one slotted link for the bending table. Especiallypreferentially the geometry adjusting unit comprises at least onefurther slotted link for the holding element. Advantageously, duringmanufacturing of the helix the bending table and the holding elementcirculate about the bending mandrel synchronously and are pivoted withrespect to the helix blank at different points in time.

The invention furthermore comprises a method for manufacturing a wirenetting according to the invention, in particular a safety net,comprising a plurality of helices which are braided with one another andat least one of which is manufactured of at least one helix blank,namely a single wire, a wire bundle, a wire strand, a wire rope and/oranother longitudinal element with at least one wire, by means of atleast one bending device according to the invention. In this way inparticular a high speed of manufacturing and a high manufacturingprecision may be achievable.

A wire netting according to the invention, a bending device according tothe invention and a method according to the invention are herein not tobe restricted to the applications and implementation forms describedabove. In particular, to fulfill a functionality herein described, awire netting according to the invention, a bending device according tothe invention and a method according to the invention may comprise anumber of respective elements and/or structural components and/or unitsand/or method steps that differs from a number herein mentioned.

DRAWINGS

Further advantages will become apparent from the following descriptionof the drawings. In the drawings various exemplary embodiments of theinvention are depicted. The drawings, the description and the claimscontain a plurality of features in combination. Someone skilled in theart will purposefully also consider the features separately and willfind further expedient combinations.

It is shown in:

FIG. 1 a portion of a wire netting in a schematic front view,

FIG. 2 a portion of a helix of the wire netting in a perspective view,

FIG. 3 another portion of the wire netting in a schematic front view,

FIG. 4 two legs and a bending region of the helix in different views,

FIG. 5 two interconnected bending regions of two helices in differentviews,

FIG. 6 the helix, viewed in a longitudinal direction of the helix, in aschematic representation,

FIG. 7 a bend test device for carrying out a reverse bend test, in aschematic representation,

FIG. 8 a pressing device for carrying out a press test, in a schematicrepresentation,

FIG. 9 a spring characteristic curve of a test piece of the helix, in aschematic diagram,

FIG. 10 a bending device for manufacturing a wire netting, in aperspective view,

FIG. 11 a bending space of the bending device in a first operatingstate, in a perspective view,

FIG. 12 the bending space in a second operating state, in a perspectiveview,

FIG. 13 slotted links of a bending table and of a holding element of thebending device, in a schematic side view,

FIG. 14 a schematic flow chart of a method for manufacturing the wirenetting,

FIG. 15 a second wire netting in a schematic front view,

FIG. 16 a bending region of a helix of the second wire netting, in aschematic representation,

FIG. 17 a third wire netting in a schematic front view,

FIG. 18 a bending region of a helix of the third wire netting, in aschematic representation,

FIG. 19 a helix of a fourth wire netting, viewed in a longitudinaldirection of the helix, in a schematic view,

FIG. 20 a helix of a fifth wire netting, viewed in a longitudinaldirection of the helix, in a schematic view,

FIG. 21 a spring characteristic curve of a test piece of a helix of asixth wire netting, in a schematic diagram,

FIG. 22 a spring characteristic curve of a test piece of a helix of aseventh wire netting, in a schematic diagram,

FIG. 23 a spring characteristic curve of a test piece of a helix of aneighth wire netting, in a schematic diagram,

FIG. 24 a spring characteristic curve of a test piece of a helix of aninth wire netting, in a schematic diagram, and

FIG. 25 a spring characteristic curve of a test piece of a helix of atenth wire netting, in a schematic diagram.

DESCRIPTION OF THE EXEMPLARY EMBODIMENTS

FIG. 1 shows a portion of a wire netting 10 a in a schematic front view.The wire netting 10 a is implemented as a safety net. The wire netting10 a shown may be used, for example, as a slope protection, as asnow-slide protection net, as a catch fence or the like. The wirenetting 10 a comprises a plurality of helices 12 a, 14 a which arebraided with one another, in particular a helix 12 a and a further helix14 a. In the present case the wire netting 10 a comprises a plurality ofidentically implemented helices 12 a, 14 a, which are twisted into eachother and form the wire netting 10 a.

FIG. 2 shows a portion of the helix 12 a of the wire netting 10 a in aperspective view. FIG. 3 shows another portion of the wire netting 10 ain a schematic front representation. The helix 12 a is manufactured of alongitudinal element 16 a with at least one wire 18 a. In the presentcase the longitudinal element 16 a is embodied as a single wire. Thewire 18 a implements the longitudinal element 16 a in the present case.The longitudinal element 16 a is bent to form the helix 12 a. The helix12 a is embodied in a one-part implementation. The helix 12 a ismanufactured of a single piece of wire. In the present case the wire 18a has a diameter d of 3 mm. It is also conceivable that a longitudinalelement is implemented as a wire bundle, a wire strand, a wire rope orthe like. Moreover it is conceivable that a wire has a differentdiameter, e.g. less than 1 mm or approximately 1 mm or approximately 2mm or approximately 4 mm or approximately 5 mm or approximately 6 mm orhas an even greater diameter.

The helix 12 a comprises a first leg 20 a, a second leg 22 a and abending region 24 a connecting the first leg 20 a and the second leg 22a. In the present case the helix 12 a comprises a plurality of firstlegs 20 a, a plurality of second legs 22 a and a plurality of bendingregions 24 a, not all of which are given a reference numeral for thesake of better overview. Furthermore, in the present case the first legs20 a are implemented at least substantially identically to each other.In the present case the second legs 22 a are also implemented at leastsubstantially identically to each other. Moreover, in the present casethe bending regions 24 a are implemented at least substantiallyidentically to each other. Therefore, in the following the first leg 20a, the second leg 22 a and the bending region 24 a are described indetail by way of example. It is of course conceivable that a wirenetting comprises differing first legs and/or differing second legsand/or differing bending regions.

The helix 12 a has a longitudinal direction 28 a. The helix 12 a has alongitudinal axis 109 a extending in parallel to the longitudinaldirection 28 a. The longitudinal direction 28 a is equivalent to a mainextension direction of the helix 12 a. In a front view perpendicularlyto a main extension plane of the helix 12 a, the first leg 20 a extendsfeaturing a first gradient angle 26 a with respect to the longitudinaldirection 28 a of the helix 12 a. In particular, the front view is aview in a frontal direction 54 a. The first leg 20 a has a longitudinalaxis 110 a. The longitudinal axis 110 a of the first leg 20 a extends inparallel to a main extension direction 112 a of the first leg 20 a. InFIG. 3 the helix 12 a is shown in the front view. The longitudinal axis109 a of the helix 12 a and the longitudinal axis 110 a of the first leg20 a include the first gradient angle 26 a. The first leg 20 a has inthe present case a length of approximately 65 mm. The second leg 22 ahas in the present case a length of approximately 65 mm.

FIG. 4 shows a portion of the helix 12 a comprising the first leg 20 a,the second leg 22 a and the bending region 24 a in a variety of views.FIG. 4a illustrates a view in the longitudinal direction 28 a of thehelix 12 a. FIG. 4b shows the first leg 20 a, the second leg 22 a andthe bending region 24 a in a transverse view perpendicularly to thelongitudinal direction 28 a of the helix 12 a and in the main extensionplane of the helix 12 a. FIG. 4c illustrates a view in the frontaldirection 54 a. FIG. 4d shows a perspective view. In the transverseview, the bending region 24 a extends at least section-wise with asecond gradient angle 30 a with respect to the longitudinal direction 28a of the helix 12 a, which is different from the first gradient angle 26a. In the transverse view the bending region 24 a has a longitudinalaxis 114 a. The longitudinal axis 114 a of the bending region 24 a andthe longitudinal axis 109 a of the helix 12 a include the secondgradient angle 30 a.

The wire 18 a is at least partly made of a high-tensile steel. The wire18 a is embodied as a high-tensile steel wire. The wire 18 a has atensile strength R of at least 800 N mm⁻². In the present case the wire18 a has a tensile strength of approximately 1770 N mm⁻². Of course, ashas been mentioned above, other tensile strengths are also conceivable,in particular even tensile strengths of more than 2200 N mm⁻². It is inparticular conceivable that a wire is made of super high-tensile steel.

The second gradient angle 30 a differs from the first gradient angle 26a by at least 5°. The second gradient angle 30 a has a value between 25°and 65°. Furthermore the first gradient angle 26 a is greater than 45°.In the present case the first gradient angle 26 a is approximately 60°.Furthermore, in the present case the second gradient angle 30 a isapproximately 45°. The second gradient angle 30 a is smaller than thefirst gradient angle 26 a.

In the transverse view, the bending region 24 a follows at leastsection-wise an at least approximately straight contour. In the presentcase a large part of the bending region 24 a follows a straight contourin the transverse view.

In the transverse view, the helix 12 a follows at least section-wise astepped contour. The stepped contour is obliquely-stepped.

The first leg 20 a follows at least section-wise a straight contour. Inthe present case the first leg 20 a follows a straight contour. Thesecond leg 22 a follows at least section-wise a straight contour. In thepresent case the second leg 22 a follows a straight contour. The firstleg 20 a and/or the second leg 22 a are free of a curvature and/or bendand/or kink. The bending region 24 a has a contour describing, in alongitudinal view, in parallel to the longitudinal direction 28 a of thehelix 12 a, a 180° bend. In FIG. 4a the helix 12 a is shown in alongitudinal view.

The first leg 20 a extends at least section-wise, in particularentirely, in a first plane and the second leg 22 a extends at leastsection-wise, in particular entirely, in a second plane that is parallelto the first plane. In the longitudinal view, the first leg 20 a extendsin parallel to the second leg 22 a.

The further helix 14 a comprises a further bending region 32 a. Thebending region 24 a and the further bending region 32 a are connected.The bending region 24 a and the further bending region 32 a implement aconnecting point of the first helix 12 a and the further helix 14 a.

FIG. 5 shows a portion of the wire netting 10 a, which comprises thebending region 24 a and the further bending region 32 a, in differentviews. FIG. 5a shows a view in a longitudinal direction 28 a of thehelix 12 a. FIG. 5b shows the portion of the wire netting 10 a in atransverse view perpendicularly to the longitudinal direction 28 a ofthe helix 12 a in the main extension plane of the helix 12 a. FIG. 5cshows a view in the frontal direction 54 a. FIG. 5d shows a perspectiveview.

The helix 12 a and the further helix 14 a intersect in a proximity ofthe further bending region 32 a at least substantially perpendicularly.In the transverse view, the bending region 24 a and the further bendingregion 32 a include an intersection angle 118 a. The intersection angle118 a depends on the second gradient angle 30 a and a correspondinglydefined further second gradient angle of the further helix 14 a. In thepresent case, the intersection angle 118 a is 90°.

For other first gradient angles a second gradient angle of 45° isadvantageously chosen in such a way that accordingly implemented helicesintersect perpendicularly in connecting points and said connectingpoints advantageously have a high mechanical load-bearing capacity.

FIG. 6 shows the helix 12 a, viewed in a longitudinal direction 28 a ofthe helix 12 a, in a schematic representation. In FIGS. 1 to 5 the helix12 a, in particular the bending region 24 a, is shown in arepresentation that is simplified with respect to the representation inFIG. 6. In the longitudinal view in parallel to the longitudinaldirection 28 a of the helix 12 a, the bending region 24 a comprises abending zone 34 a with a bending curvature and with a first transitionzone 36 a which is connected to the first leg 20 a and has a firsttransition curvature differing from the bending curvature. The bendingzone 34 a is connected to the first transition zone 36 a. The bendingzone 34 a and the first transition zone 36 a are arranged directly sideby side and in particular merge into one another. The bending zone 34 aand the first transition zone 36 a are connected to one another in aone-part implementation. The first transition zone 36 a merges into thefirst leg 20 a. The first transition zone 36 a is connected to the firstleg 20 a in a one-part implementation.

In the longitudinal view, the bending region 24 a comprises a secondtransition zone 38 a which is connected to the second leg 22 a and has asecond transition curvature that differs from the bending curvature. Thesecond transition zone 38 a is connected to the bending zone 34 a in aone-part implementation. The second transition zone 38 a merges into thesecond leg 22 a. The second transition zone 38 a is connected to thesecond leg 22 a in a one-part implementation. The bending zone 34 a, thefirst transition zone 36 a and the second transition zone 38 a togetherembody the bending region 24 a.

The first transition curvature and the second transition curvature areidentical. It is however also conceivable that a first transitioncurvature and a second transition curvature are different from oneanother, allowing to create, for example, a wire netting with a frontside and a rear side, which differ in particular regarding their springcharacteristic curves and/or deformation characteristics.

In the longitudinal view the first transition zone 36 a and the secondtransition zone 38 a are embodied mirror-symmetrically. The firsttransition zone 36 a and the second transition zone 38 a aremirror-symmetrical with respect to a main extension plane of the wirenetting 10 a. The first transition zone 36 a and the second transitionzone 38 a are mirror-symmetrical with respect to a plane that extendscentrally between the plane in which the first leg 20 a extends and theplane in which the second leg 22 a extends and which is parallel to theplane in which the first leg 20 a extends, the centrally-extending planebeing parallel to said planes.

The bending curvature is greater than the first transition curvature.The bending curvature is greater than the second transition curvature.The bending zone 34 a follows a circle-shaped course. In thelongitudinal view, the bending zone 34 a is bent in a circular-arcshape. In the longitudinal view, the bending zone 34 a is bent by lessthan 180°. The bending zone 34 a, the first transition zone 36 a and thesecond transition zone 38 a are, in the longitudinal view, all bent by180°. In the present case, the bending curvature, in particular thecontour of the bending zone 34 a, merges into the first transitioncurvature, in particular into a contour of the first transition zone 36a, continuously, in particular mathematically continuously, inparticular kink-free. Furthermore, in the present case, the bendingcurvature, in particular the contour of the bending zone 34 a, mergesinto the second transition curvature, in particular into a contour ofthe second transition zone 38 a, continuously, in particularmathematically continuously, in particular kink-free. Moreover, in thepresent case the first transition curvature, in particular the course ofthe first transition zone 36 a, merges into the straight contour of thefirst leg 20 a continuously, in particular mathematically continuously,in particular kink-free. Moreover, in the present case the secondtransition curvature, in particular the contour of the second transitionzone 38 a, merges into the straight contour of the second leg 22 acontinuously, in particular mathematically continuously, in particularkink-free. It is also conceivable that respective transitions areprovided with a kink. It is further conceivable that a first transitioncurvature and/or a second transition curvature disappears, wherein inparticular a first transition zone and/or a second transition zone havea straight contour at least section-wise or over their entire extension.

FIG. 7 shows a bend test device 120 a for carrying out a reverse bendtest, in a schematic view. The bend test device 120 a comprises clampingjaws 122 a, 124 a, which are configured to clamp a test piece of a wirebetween them. In the case shown it is a test piece 42 a of the wire 18a. The bend test device 120 a comprises a bending lever 128 a, which issupported in such a way that it is pivotable to-and-fro-wise. Thebending lever 128 a comprises drivers 130 a, 132 a for the test piece 42a of the wire 18 a. The bend test device 120 a comprises a bendingcylinder 40 a, about which the test piece 42 a of the wire 18 a is bentin the reverse bend test. The bend test device 120 a comprises a furtherbending cylinder 126 a, which is embodied identically to the bendingcylinder 40 a. The further bending cylinder 126 a is arranged oppositethe bending cylinder 40 a. In the reverse bend test the bending lever128 a bends the test piece 42 a of the wire 18 a alternatingly about thebending cylinder 40 a and the further bending cylinder 126 a by 90°respectively. The reverse bend test is usually carried out until thetest piece 42 a of the wire 18 a breaks, for the purpose of testing aload-bearing capacity and/or flexibility of said test piece 42 a of thewire 18 a.

The bending cylinder 40 a has a diameter of maximally 2d, i.e. no morethan twice the diameter d of the wire. In the present case, the bendingcylinder 40 a has a diameter of 5 mm. Advantageously, a bending cylinderdiameter of 3.75 mm is chosen for a wire diameter of 2 mm.Advantageously, a bending cylinder diameter of 5 mm is chosen for a wirediameter of 3 mm. Advantageously, a bending cylinder diameter of 7.5 mmis chosen for a wire diameter of 4 mm. Advantageously, a bendingcylinder diameter of 10 mm is chosen for a wire diameter of 5 mm.

The test piece 42 a of the wire 18 a has in the present case a length ofapproximately 85 mm. Advantageously, a test piece length ofapproximately 75 mm is chosen for a wire diameter of 2 mm.Advantageously, a test piece length of approximately 85 mm is chosen fora wire diameter of 3 mm. Advantageously, a test piece length ofapproximately 100 mm is chosen for a wire diameter of 4 mm.Advantageously, a test piece length of approximately 115 mm is chosenfor a wire diameter of 5 mm. Preferably the test piece 42 a is cut offthe wire 18 a, in particular prior to a manufacturing of thelongitudinal element 16 a and/or of the wire netting 10 a.

In the reverse bend test about the bending cylinder 40 a and inparticular about the further bending cylinder 126 a, the wire 18 a,respectively the test piece 42 a of the wire 18 a, is bendable by atleast 90° in opposite directions at least M times without breaking,wherein M may be determined, if applicable by rounding down, to beC·R^(−0.5)·d^(−0.5), and wherein d is the diameter of the wire 18 a inmm, R is the tensile strength of the wire 18 a in N mm⁻² and C is afactor of at least 400 N^(0.5) mm^(0.5). The reverse bend test permitstesting the wire 18 a, in addition to its tensile strength, alsoregarding its flexural characteristics, which are relevant both for amanufacturing of the wire netting 100 a as well as for a deformationbehavior of the wire netting 10 a in an installation and in particularin case of an impact. If a greater value is chosen for C, wires may bechosen which have a higher flexibility, e.g. for more demandingapplications. C may, for example, be a factor of 500 N^(0.5) mm^(0.5) or750 N^(0.5) mm^(0.5) or 1000 N^(0.5) mm^(0.5) or 2000 N^(0.5) mm^(0.5)or even greater. In the present case, the above formula gives a value ofM′=400 N^(0.5) mm^(0.5)×(1770 N mm²)^(−0.5)×(3 mm)^(−0.5)=5.4892.

In the present case, applying this formula and then rounding down M′,results in M having a value of 5.

The bend test device 120 a defines a bending length 133 a. The bendinglength 133 a is a vertical distance between a highest point of thebending cylinder 40 a and a lowest point of the drivers 130 a, 132 a. Inthe present case, the bending length 133 a is approximately 35 mm.Advantageously a bending length of approximately 25 mm is chosen for awire diameter of 2 mm. Advantageously a bending length of approximately35 mm is chosen for a wire diameter of 3 mm. Advantageously a bendinglength of approximately 50 mm is chosen for a wire diameter of 4 mm.Advantageously a bending length of approximately 75 mm is chosen for awire diameter of 5 mm.

By way of the reverse bend test, a suitable wire 18 a may be identifiedprior to a manufacturing of the wire netting 10 a. The wire 18 a isherein identified as suitable if the test piece 42 a of the wire 18 a isbendable to and fro about the bending cylinder 40 a and in particularabout the further bending cylinder 126 a by at least 90° in oppositedirections at least M times without breaking.

FIG. 8 shows a pressing device 134 a for the purpose of executing apress test, in a schematic representation. The pressing device 134 acomprises two opposite parallel plates 48 a, 50 a, namely a first plate48 a and a second plate 50 a. The plates 48 a, 50 a are movable towardeach other along a press path 52 a. In the present case the first plate48 a is movable toward the second plate 50 a. Furthermore, in thepresent case the plates 48 a, 50 a are moved toward each other in thepress test with a velocity of approximately 117 μm s⁻1. Advantageously,prior to the press test the first plate 48 a and/or the second plate 50a is first of all traversed towards contacting the test piece 42 a ofthe wire 18 a, in particular with a pre-load of approximately 10 kNand/or with a velocity of approximately 333 μm s⁻¹, wherein otherpre-loads and/or velocities, e.g. differing by a factor 2, a factor 5, afactor 10, a factor 20, a factor 50, a factor 100, are also conceivable.

The press test comprises pressing a test piece 46 a of the helix 12 a.The test piece 46 a of the helix 12 a is taken from the helix 12 a, inparticular cut out of the helix 12 a. The test piece 46 a of the helix12 a comprises, in particular precisely, five legs and four bendingregions. The helix 12 a has a transverse extension 44 a (cf. also FIG.4a ). In the present case the transverse extension 44 a is approximately12 mm. The transverse extension 44 a depends on a geometry of thebending region 24 a. The transverse extension 44 a depends on thebending curvature, the first transition curvature and the secondtransition curvature. Any other transverse extensions, and theiradaptions to an application, are conceivable. For example, smallertransverse extensions may be applied if a wire netting having a smallthickness is required, e.g. a transverse extension of maximally 10 mm ormaximally 7 mm. Greater transverse extensions are also conceivable, e.g.a transverse extension of more than 15 mm or more than 25 mm or morethan 40 mm or even more. It is in particular conceivable, in case ofgreater diameters of longitudinal elements, to choose correspondinglygreater transverse extensions. However, closely bent wire nettings arealso conceivable, having a small transverse extension at the same timeas a great diameter of a corresponding longitudinal element. Inparticular for the purpose of realizing small netting thicknesses, it isconceivable that a first bending region and a second bending regionintersect including a small angle, wherein in particular a correspondingsecond gradient angle has a value that is considerably below 45°, e.g.30° or 20° or even less. It is also conceivable that a first bendingregion and a second bending region intersect including a large angle,wherein a corresponding second gradient angle has a value that isconsiderably above 45°, e.g. an angle of 60° or 70° or even more, as aresult of which in particular a wire netting is realizable featuring agreat thickness and narrowly implemented connecting points betweenhelices.

FIG. 9 shows a spring characteristic curve 56 a of the test piece 46 aof the helix 12 a in the press test in a schematic press path forcediagram 58 a. The press path force diagram 58 a comprises a press pathaxis 136 a, on which a position of the plates 48 a, 50 a, in particularof the first plate 48 a, is marked along the press path 52 a. The presspath force diagram 58 a comprises a force axis 138 a, on which a pressforce occurring in the press test is marked in a respective point of thepress path 52 a. The pressing device 134 a is configured to determinethe spring characteristic curve 56 a according to the press path forcediagram 58 a. The test piece 46 a of the helix 12 a, taken from thehelix 12 a, shows in the press test between the parallel plates 48 a, 50a—the press test comprising a pressing via moving the plates 48 a, 50 aalong the press path 52 a in parallel to the frontal direction 54 a ofthe helix 12 a—the spring characteristic curve 56 a, which in the presspath force diagram 58 a has a first partial characteristic curve 60 astarting from a start of the press path 52 a and running at leastapproximately linearly, with a first gradient. In the present case thefirst partial characteristic curve 60 a runs linearly.

The press path 52 a herein starts with the plates 48 a, 50 a abutting onthe test piece 46 a of the helix 12 a, wherein no press force acts ontothe test piece 46 a of the helix 12 a yet. The press path 52 a thenextends up to a point in which the test piece 46 a of the helix 12 a isflattened. In particular, the press path 52 a extends over a distancethat is approximately equivalent to a difference between the transverseextension 44 a and the wire diameter d. In particular, the test piece 46a of the helix 12 a is flattened in the press test at leastsubstantially down to the wire diameter d.

The first partial characteristic curve 60 a extends over a press pathvalue range 66 a, which is equivalent at least to a quarter of thetransverse extension 44 a of the helix 12 a.

The first partial characteristic curve 60 a is directly followed by anapproximately linearly extending second partial characteristic curve 62a. The second partial characteristic curve 62 a has a second gradient,which is greater than the first gradient. The second gradient is no morethan four times as great as the first gradient. In the present case thesecond gradient is approximately twice as great as the first gradient.However, other factors between the first gradient and the secondgradient are also conceivable, e.g. 1.1 or 1.5 or 2.5 or 3 or 3.5 or thelike.

The spring characteristic curve 56 a has a kink 70 a in a transitionregion 68 a between the first partial characteristic curve 60 a and thesecond partial characteristic curve 62 a. The kink 70 a corresponds to ajump-wise change of a gradient of the spring characteristic curve 56 afrom the first gradient to the second gradient.

The second partial characteristic curve 62 a runs over a press pathvalue range 72 a, which corresponds to at least a fifth of thetransverse extension 44 a of the helix 12 a.

The second partial characteristic curve 62 a is followed by a convexlycurved third partial characteristic curve 64 a. The third partialcharacteristic curve 64 a has a continuously increasing gradient. Atransition between the second partial characteristic curve 62 a and thethird characteristic 64 a is free of a kink. The second gradientcontinuously merges into the gradient of the third partialcharacteristic curve 64 a. In a transition point 116 a between thesecond partial characteristic curve 62 a and the third partialcharacteristic curve 64 a, the gradient of the third partialcharacteristic curve 64 a corresponds to the second gradient.

FIG. 10 shows a bending device 74 a for producing the wire netting 10 a,in a perspective view. FIG. 11 shows a bending space 140 a of thebending device 74 a in a first operating state, in a perspective view.FIG. 12 shows the bending space 140 a in a second operating state, in aperspective view. The bending device 74 a is configured for producingthe wire netting 10 a. The bending device 74 a is configured forproducing the helix 12 a. The bending device 74 a is configured for abending of the helix 12 a according to the geometry of the helix 12 a,in particular of the legs 20 a, 22 a and of the bending region 24 a ofthe helix 12 a. The bending device 74 a is configured for producing thewire netting 10 a, respectively the helix 12 a, from a helix blank 76 a.The helix blank 76 a is herein implemented by the longitudinal element16 a in a non-bent state. In the present case the wire 18 a implementsthe helix blank 76 a. It is however also conceivable that a helix blankis implemented as a wire bundle and/or a wire strand and/or a wire ropeand/or another type of a longitudinal element. The bending device 74 ais configured to produce the helix 12 a by a bending of the helix blank76 a.

The bending device 74 a comprises a bending unit 78 a. The bending unit78 a comprises a bending mandrel 80 a as well as a bending table 82 a.The bending table 82 a is configured for a bending of the helix blank 76a about the bending mandrel 80 a. The bending table 82 a is supported ina manner completely circulating the bending mandrel 80 a. Inmanufacturing, the bending table 82 a runs about the bending mandrel 80a continuously in a circulation direction 142 a. The bending mandrel 80a has a longitudinal axis 144 a. The longitudinal axis 144 a of thebending mandrel 80 a extends in parallel to a main extension direction94 a of the bending mandrel 80 a.

The bending device 74 a comprises a feed unit 84 a, which is configuredfor forward-feeding of the helix blank 76 a in a feed direction 88 aalong a feed axis 86 a. The feed axis 86 a is arranged in parallel tothe feed direction 88 a. The feed direction 88 a extends in parallel toa main extension direction of the helix blank 76 a. The feed axis 86 aand the longitudinal axis 144 a of the bending mandrel 80 a include anangle that is at least substantially and in particularly exactlyequivalent to the first gradient angle 26 a. The first gradient angle 26a is adjustable by way of an adjustment of the feed axis 86 a withrespect to the longitudinal axis 144 a of the bending mandrel 80 a.

The bending device 74 a comprises a geometry adjusting unit 90 a, whichis configured to adjust a geometry of the helix 12 a. The geometryadjusting unit 90 a is configured to adjust a length of the first leg 20a and of the second leg 22 a. The geometry adjusting unit 90 a isconfigured to adjust the transverse extension 44 a of the helix 12 a.The geometry adjusting unit 90 a is configured to adjust the firstgradient angle 26 a. The geometry adjusting unit 90 a is configured toadjust the second gradient angle 30 a. The geometry adjusting unit 90 ais configured to adjust the bending curvature. The geometry adjustingunit 90 a is configured to adjust the first transition curvature. Thegeometry adjusting unit 90 a is configured to adjust the secondtransition curvature. The geometry adjusting unit 90 a is configured toadjust the geometry of the bending region 24 a, in particular of thebending zone 34 a, in particular of the first transition zone 36 a andin particular of the second transition zone 38 a. The geometry adjustingunit 90 a comprises an orientation element 146 a for adjusting the anglebetween the feed axis 86 a and the longitudinal axis 144 a of thebending mandrel 80 a. The orientation element 146 a is embodied as anoblong hole.

During manufacturing the helix blank 76 a is fed forward repeatedly.Following an executed forward-feeding, the bending unit 78 a, inparticular the bending table 82 a, respectively bends the helix blank 76a about the bending mandrel 80 a to generate a bending region 24 a ofthe manufactured helix 12 a. A diameter of the bending mandrel 80 aherein defines the bending curvature of the bending zone 34 a and atleast partly defines the transverse extension 44 a of the helix 12 a. Inparticular, the diameter of the bending mandrel 80 a defines an innerradius of the bending region 24 a.

The geometry adjusting unit 90 a comprises a transverse stroke unit 92a, which is configured for changing a position of the bending table 82 awith respect to the feed axis 86 a, along the main extension direction94 a of the bending mandrel 80 a periodically and in a mannersynchronized to a circulation of the bending table 82 a about thebending mandrel 80 a. In the present case the transverse stroke unit 92a comprises a conveying element 148 a, which conveys the helix blank 76a to the bending table 82 a. The conveying element 148 a is embodied asa guiding table 150 a with guiding rolls 152 a, 154 a. The conveyingelement 148 a is supported displaceably, with respect to the bendingtable 82 a, in a transverse stroke direction 156 a and counter to saidtransverse stroke direction 156 a. The transverse stroke direction 156 aruns in parallel to the main extension direction 94 a of the bendingmandrel 80 a. The geometry adjusting unit 90 a is configured foradjusting a maximum transverse stroke 160 a. The conveying element 148 ais displaceable, by the maximum transverse stroke 160 a, in parallel tothe transverse stroke direction 156 a.

The transverse stroke unit 92 a comprises a coupling element 162 a whichmechanically couples a movement of the conveying element 148 a to thecirculation of the bending table 82 a about the bending mandrel 80 a. Inthe present case the coupling element 162 a is a lever drivemechanically coupling the conveying element 148 a to a shared drive (notshown) of the bending device 74 a. During a circulation of the bendingtable 82 a about the bending mandrel 80 a, the conveying element 148 ais deflected, parallel to the transverse stroke direction 156 a, out ofa start position and away from the bending table 82 a. Especiallyadvantageously, in this circulation of the bending table 82 a, theconveying element 148 a is then moved back into its start position. Inparticular, the transverse stroke unit 92 a is configured to provide abending region generated by bending with the second gradient angle 30 a.In particular, the transverse stroke unit 92 a is configured to generatean adjustable maximum transverse stroke 160 a. By the maximum transversestroke 160 a the second gradient angle 30 a is adjustable. The maximumtransverse stroke 160 a allows generating a second gradient angle 30 a,which differs from the first gradient angle 26 a, in particular by wayof the helix blank 76 a being laterally offset in a bending of a bendingregion about the bending mandrel 80 a.

In the present case the bending mandrel 80 a is driven. The bendingmandrel 80 a is supported rotatably about its longitudinal axis 144 a.The bending mandrel 80 a is coupled with the shared drive of the bendingdevice 74 a via a belt 164 a. The bending mandrel 80 a is embodiedadjustable. The bending unit 78 a is loadable with bending mandrels ofdiffering diameters.

The geometry adjusting unit 90 a comprises an abutment unit 96 a with atleast one abutment element 98 a defining a maximum feed-forward positionfor the helix blank 76 a. In a forward feeding the helix blank 76 a maybe fed forward by the feed unit 84 a maximally up to the maximfeed-forward position. Prior to being bent about the bending mandrel 80a by the bending table 82 a, the helix blank 76 a is situated in themaximum feed-forward position. In the maximum feed-forward position, thehelix blank 76 a abuts on the abutment element 98 a with a most recentlybent bending region 166 a of the helix 12 a. The first operating stateshown in FIG. 11 corresponds to a situation directly before the bendingof the helix blank 76 a about the bending mandrel 80 a. In the firstoperating state, the helix blank 76 a is in the maximum feed-forwardposition. The second operating state shown in FIG. 12 corresponds to asituation during the bending of the helix blank 76 a about the bendingmandrel 80 a. The bending table 82 a is in the second operating stateoffset, along the circulation direction 142 a, relative to its positionin the first operating state.

The abutment element 98 a is supported in a manner fully circulatingabout the bending mandrel 80 a. In manufacturing, the abutment element98 a continuously circulates about the bending mandrel 80 a in thecirculation direction 142 a.

In the circulation of the bending table 82 a about the bending mandrel80 a, a position of the bending table 82 a with respect to the abutmentelement 98 a is variable. The bending table 82 a is supported pivotallyabout a pivot axis 102 a which, during the circulation of the bendingtable 82 a about the bending mandrel 80 a, itself circulates about thebending mandrel 80 a, in particular in the circulation direction 142 a.In manufacturing, the pivot axis 102 a moves on a circular path 168 a(cf. FIG. 13). In manufacturing, the pivot axis 102 a moves with aconstant angular velocity. During bending the bending table 82 a and theabutment element 98 a circulate about the bending mandrel 80 a withequivalent velocities. Following the bending, the bending table 82 apivots about the pivot axis 102 a, as a result of which a maximumbending angle is defined. Then, in particular during the forward-feedingof the helix blank 76 a, the bending table 82 a pivots back about thepivot axis 102 a. In the first operating state the abutment element 98 alies upon the bending table 82 a.

The abutment element 98 a comprises a concavely curved abutment surface100 a. In the circulation direction 142 a, the abutment surface 100 a iscurved in a circular-arc shape accordingly. The abutment surface 100 ais moreover curved in a circular-arc shape perpendicularly to thecurvature in the circulation direction 142 a. A curvature radius, whichis perpendicular to the circulation direction 142 a, at leastsubstantially corresponds to a curvature radius of the bending region 24a. In the maximum feed-forward position, the most recently bent bendingregion 166 a abuts on the abutment surface 100 a, which curves about themost recently bent bending region 166 a in a circular-arc shape.

In a feed-forward operating state, in which the forward-feeding of thehelix blank 76 a is effected, a position of the abutment element 98 awith respect to the feed axis 86 a is variable. In the feed-forwardoperating state, in particular following the helix blank 76 a abuttingon the abutment element 98 a and being thus, in particular, in themaximum feed-forward position, the abutment element 98 a moves along themost recently bent bending region 166 a in the circulation direction 142a.

The bending unit 78 a is configured for a bending of a helix blank withat least one wire made of a high-tensile steel. In the present case thehelix blank 76 a is bendable by means of the bending unit 78 a. Thebending unit 78 a is further configured for bending helix blanksimplemented of different longitudinal elements, e.g. of wire strands,wire ropes, wire bundles or the like, as well as of single wires,respectively in particular having different diameters and/or tensilestrengths, into helices. Moreover the bending device 74 a is configuredfor manufacturing a wire netting, in particular the wire netting 10 a,from correspondingly bent helices.

The bending unit is configured for bending the helix blank 76 a in asingle circulation, in particular in each circulation, of the bendingtable 82 a about the bending mandrel 80 a by more than 180°. A bendingangle is herein defined by a point in time of a pivoting of the bendingtable 82 a about the pivot axis 102 a. The bending unit 78 a isconfigured to overbend the helix blank 76 a, in particular to compensatefor a rebound of the helix blank 76 a after bending, due to its highdegree of hardness. The bending unit 78 a is configured to provide thebending region 24 a with a total angle of precisely 180°, allowing thehelix 12 a being manufactured extending straight in itself.

The geometry adjusting unit 90 a comprises a holding unit 104 a with aholding element 106 a which, during the bending about the bendingmandrel 80 a, at least partly fixates the helix 12 a, viewed from thebending mandrel 80 a, behind the bending table 82 a. The holding element106 a partly engages around the helix 12 a. The holding element 106 a isembodied fork-like. During a bending of the helix blank 76 a about thebending mandrel 80 a, wherein the helix 12 a is co-rotated in thecirculation direction 142 a, the holding element 106 a supports thehelix 12 a.

The holding element 106 a is supported in a manner completelycirculating about the bending mandrel 80 a. The holding element 106 a issupported pivotally about a pivot axis 108 a, which itself circulatesabout the bending mandrel 80 a during a circulation of the holdingelement 106 a about the bending mandrel 80 a. The holding element 106 ais supported on the bending table 82 a. The pivot axis 108 a of theholding element 106 a is identical to the pivot axis 102 a of thebending table 82 a. The pivot axis 108 a extends through a support pin170 a supporting the holding element 106 a on the bending table 82 a. Ina circulation of the holding element 106 a about the bending mandrel 80a, a position of the holding element 106 a with respect to the bendingtable 82 a is variable. After bending the holding element 106 a ispivoted away from the helix 12 a and is moved back into a start positionunderneath the helix 12 a. Then the holding element 106 a engages aroundthe helix 12 a engages around the helix 12 a in a proximity of anotherleg than before.

FIG. 13 shows slotted links 172 a, 174 a of the bending table 82 a andof the holding element 106 a, in a schematic side view. A first slottedlink 172 a effects a pivoting of the bending table 82 a about the pivotaxis 102 a in the circulation of the bending table 82 a about thebending mandrel 80 a. A second slotted link 174 a effects a pivoting ofthe holding element 106 a about the pivot axis 108 a of the holdingelement 106 a in the circulation of the holding element 106 a about thebending mandrel 80 a.

FIG. 14 shows a schematic flow chart of a method for producing the wirenetting 10 a. In a first method step 176 a, a test piece 42 a of thewire 18 a is taken from the longitudinal element 16 a and, by carryingout the already described reverse bend test, the wire 18 a is identifiedas suitable. Accordingly, a non-suitable wire would not be used furtheron. In a second method step 178 a, the wire netting 10 a is manufacturedfrom the longitudinal element 16 a with the wire 18 a identified assuitable. The wire netting 10 a is manufactured by bending, wherein thehelix 12 a is produced. In the second method step 178 a, the helix 12 ais produced via the bending device 74 a. In a third method step 180 a, atest piece 46 a of the helix 12 a is taken from the helix 12 a and istested via the press test already described. The third method step 180 amay be effected following a short test run of manufacturing a test pieceof the wire netting 10 a and/or for quality control purposes.

The method steps 176 a, 178 a, 180 a described may also be carried outindependently from one another. It is, for example, conceivable toprocess a wire or a corresponding longitudinal element, which has beenidentified as suitable by the reverse bend test, to implement a wirenetting in a different manner. It is moreover conceivable to manufacturevia the bending device a wire netting that does not comprise a wireshowing the described behavior in the reverse bend test and/or in thepress test. Furthermore any manufacturing method is conceivable for awire netting in particular showing the described behavior in the presstest. It is principally conceivable to manufacture a wire netting havingone or a plurality of the features described by means of a braidingknife and/or by means of a bending table that is pivotable to and froand/or by means of another suitable manufacturing device.

FIGS. 15 to 25 show nine further exemplary embodiments of the invention.The following description and the drawings are restricted substantiallyto the differences between the exemplary embodiments wherein, as regardsidentically designated structural components, in particular as regardsstructural components with the same reference numerals, principally thedrawings and/or the description of the other exemplary embodiments, inparticular of FIGS. 1 to 14, may also be referred to. For the purpose ofdistinguishing the exemplary embodiments, the letter a has been added tothe reference numerals of the exemplary embodiment in FIGS. 1 to 14. Inthe exemplary embodiments of FIGS. 15 to 25, the letter a has beensubstituted by the letters b to j.

FIG. 15 shows a second wire netting 10 b in a schematic front view. Thesecond wire netting 10 b comprises a plurality of helices 12 b, whichare braided with one another and at least one helix 12 b of which ismanufactured of a longitudinal element 16 b with a wire 18 b. Thelongitudinal element 16 b is in the present case embodied as a wirebundle with the wire 18 b. The helix 12 b comprises a first leg 20 b, asecond leg 22 b and a bending region 24 b connecting the first leg 20 band the second leg 22 b. In a front view perpendicularly to a mainextension plane of the helix 12 b, the first leg 20 b extends with afirst gradient angle 26 b with respect to a longitudinal direction 28 bof the helix 12 b.

FIG. 16 shows the bending region 24 b of the helix 12 b in a transverseview parallel to the main extension plane of the helix 12 b andperpendicularly to the longitudinal direction 28 b of the helix 12 b. Inthe transverse view the bending region 24 b at least section-wiseextends with a second gradient angle 30 b with respect to thelongitudinal direction 28 b of the helix 12 b, which differs from thefirst gradient angle 26 b.

In the present case the first gradient angle 26 b is smaller than 45°.The first gradient angle 26 b is approximately 30°. Due to the smallfirst gradient angle 26 b, the second wire netting 10 b features widemeshes. The second wire netting 10 b is configured to be rolled outtransversely to a slope, in such a way that it is possible to lay outthe second wire netting 10 b transversely to the slope withoutinterruptions over a large distance. In parallel to the slope, a heightof such an installation is hence equivalent to a width of the secondwire netting 10 b, respectively to a length of the helix 12 b.

The second gradient angle 30 b is greater than the first gradient angle26 b. In the present case the second gradient angle 30 b isapproximately 45°. FIG. 17 shows a third wire netting 10 c in aschematic front view. The third wire netting 10 c comprises a pluralityof helices 12 c, which are braided with one another and at least onehelix 12 c of which is manufactured of a longitudinal element 16 c witha wire 18 c. The longitudinal element 16 c is in the present caseembodied as a wire strand with the wire 18 c. The longitudinal element16 c comprises a plurality of wires 18 c which are wound around oneanother and are embodied identically. The helix 12 c comprises a firstleg 20 c, a second leg 22 c and a bending region 24 c connecting thefirst leg 20 c and the second leg 22 c. In a front view perpendicularlyto a main extension plane of the helix 12 c, the first leg 20 c extendswith a first gradient angle 26 c with respect to a longitudinaldirection 28 c of the helix 12 c.

FIG. 18 shows the bending region 24 c of the helix 12 c in a transverseview parallel to the main extension plane of the helix 12 c andperpendicularly to the longitudinal direction 28 c of the helix 12 c. Inthe transverse view the bending region 24 c at least section-wiseextends with a second gradient angle 30 c with respect to thelongitudinal direction 28 c of the helix 12 c, which differs from thefirst gradient angle 26 c.

In the present case the first gradient angle 26 c is larger than 45°.The first gradient angle 26 c is approximately 75°. Due to the largefirst gradient angle 26 c, the third wire netting 10 c features narrowmeshes. The wire netting 10 c has hence a high tensile strength in alongitudinal direction of the meshes. The wire netting 10 c isfurthermore easier to stretch in a transverse direction of the meshesthan in the longitudinal direction.

The second gradient angle 30 c is smaller than the first gradient angle26 c. In the present case the second gradient angle 30 c isapproximately 45°.

FIG. 19 shows a helix 12 d of a fourth wire netting, viewed in alongitudinal direction of the helix 12 d, in a schematic view. The helix12 d is manufactured of a longitudinal element 16 d with at least onewire 18 d. The helix 12 d comprises a first leg 20 d, a second leg 22 dand a bending region 24 d connecting the first leg 20 d and the secondleg 22 d. In a longitudinal view in parallel to a longitudinal direction28 d of the helix 12 d, the bending region 24 d comprises a bending zone34 d with a bending curvature. In the longitudinal view the bendingregion 24 d furthermore comprises a first transition zone 36 d, which isconnected to the first leg 20 d, with a first transition curvaturediffering from the bending curvature. Moreover, in the longitudinal viewthe bending region 24 d comprises a second transition zone 38 d, whichis connected to the second leg 22 d, with a second transition curvature.

The first leg 20 d features a curved contour. The first leg 20 d is freeof a straight contour. The bending zone 34 d is curved in a circular-arcshape. The first transition curvature and the second transitioncurvature are identical.

FIG. 20 shows a helix 12 e of a fifth wire netting, viewed in alongitudinal direction of the helix 12 e, in a schematic view. The helix12 e is manufactured of a longitudinal element 16 e with at least onewire 18 e. The helix 12 e features a first leg 20 e, a second leg 22 eand a bending region 24 e connecting the first leg 20 e and the secondleg 22 e. In a longitudinal view, the bending region 24 e comprises abending zone 34 e with a bending curvature. Furthermore, in thelongitudinal view parallel to a longitudinal direction 28 e of the helix12 e, the bending region 24 e comprises a first transition zone 36 e,which is connected to the first leg 20 e, with a first transitioncurvature differing from the bending curvature. Moreover, in thelongitudinal view the bending region 24 e comprises a second transitionzone 38 e, which is connected to the second leg 22 e, with a secondtransition curvature.

The first transition zone 36 e section-wise follows a straight contour.The first transition zone 36 e implements a portion of the first leg 20e. In the present case the first transition zone 36 e implements half ofthe first leg 20 e. The first transition zone 36 e continuously mergesinto the first leg 20 e. Analogously the second transition zone 38 eimplements half of the second leg 22 e.

FIG. 21 shows a spring characteristic curve 56 f of a test piece of ahelix of a sixth wire netting, in a schematic press path force diagram58 f. The spring characteristic curve 56 f was created, analogously tothe spring characteristic curve 56 a in the exemplary embodiment ofFIGS. 1 to 14, by pressing the test piece of the helix along a presspath. The sixth wire netting is manufactured from a high-tensile steelwire with a wire diameter of 2 mm. The sixth wire netting features a leglength of approximately 65 mm.

The spring characteristic curve 56 f comprises, starting from a start ofthe press path, a first partial characteristic curve 60 f extendingapproximately linearly and having a first gradient. The first partialcharacteristic curve 60 f is followed by a second partial characteristiccurve 62 f extending approximately linearly and having a secondgradient, which is greater than the first gradient. In a transitionregion 68 f between the first partial characteristic curve 60 f and thesecond partial characteristic curve 62 f, the spring characteristiccurve 56 f has a kink 70 f.

The second partial characteristic curve 62 f is followed by a convexlycurved third partial characteristic curve 64 f. A transition between thesecond partial characteristic curve 62 f and the third partialcharacteristic curve 64 f is free of a kink.

FIG. 22 shows a spring characteristic curve 56 g of a test piece of ahelix of a seventh wire netting, in a schematic press path force diagram58 g. The spring characteristic curve 56 g was obtained, analogously tothe spring characteristic curve 56 a in the exemplary embodiment ofFIGS. 1 to 14, via pressing the test piece of the helix along a presspath. The seventh wire netting is manufactured of a high-tensile steelwire with a wire diameter of 2 mm. The seventh wire netting has a leglength of approximately 45 mm.

The spring characteristic curve 56 g comprises, starting from a start ofthe press path, a first partial characteristic curve 60 g extendingapproximately linearly and having a first gradient. The first partialcharacteristic curve 60 g is followed by a second partial characteristiccurve 62 g, which extends approximately linearly and has a secondgradient that is greater than the first gradient. In a transition region68 g between the first partial characteristic curve 60 g and the secondpartial characteristic curve 62 g, the spring characteristic curve 56 ghas a kink 70 g.

The second partial characteristic curve 62 g is followed by a convexlycurved third partial characteristic curve 64 g. A transition between thesecond partial characteristic curve 62 g and the third partialcharacteristic curve 64 g is free of a kink.

FIG. 23 shows a spring characteristic curve 56 h of a test piece of ahelix of an eighth wire netting, in a schematic press path force diagram58 h. The spring characteristic curve 56 h was obtained, analogously tothe spring characteristic curve 56 a in the exemplary embodiment ofFIGS. 1 to 14, by pressing the test piece of the helix along a presspath. The eighth wire netting is manufactured of a high-tensile steelwire with a wire diameter of 3 mm. The eighth wire netting features aleg length of approximately 65 mm.

Starting from a start of the press path, the spring characteristic curve56 h comprises a first partial characteristic curve 60 h extendingapproximately linearly with a first gradient. The first partialcharacteristic curve 60 h is followed by a second partial characteristiccurve 62 h extending approximately linearly with a second gradient,which is greater than the first gradient. In a transition region 68 hbetween the first partial characteristic curve 60 h and the secondpartial characteristic curve 62 h the spring characteristic curve 56 hhas a kink 70 h.

The second partial characteristic curve 62 h is followed by a convexlycurved third partial characteristic curve 64 h. A transition between thesecond partial characteristic curve 62 h and the third partialcharacteristic curve 64 h is free of a kink.

FIG. 24 shows a spring characteristic curve 56 i of a test piece of ahelix of a ninth wire netting, in a schematic press path force diagram58 i. The spring characteristic curve 56 i was obtained, analogously tothe spring characteristic curve 56 a in the exemplary embodiment ofFIGS. 1 to 14, by pressing the test piece of the helix along a presspath. The ninth wire netting is manufactured of a high-tensile steelwire with a wire diameter of 4 mm. The ninth wire netting features a leglength of approximately 80 mm.

Starting from a start of the press path, the spring characteristic curve56 i comprises a first partial characteristic curve 60 i with a firstgradient. The first partial characteristic curve 60 i is followed by asecond partial characteristic curve 62 i extending approximatelylinearly, with a second gradient which is greater than the firstgradient. In a transition region 68 i between the first partialcharacteristic curve 60 i and the second partial characteristic curve 62i, the spring characteristic curve 56 i has a kink 70 i.

The second partial characteristic curve 62 i is followed by a convexlycurved third partial characteristic curve 64 i. A transition between thesecond partial characteristic curve 62 i and the third partialcharacteristic curve 64 i is free of a kink.

FIG. 25 shows a spring characteristic curve 56 j of a test piece of ahelix of a tenth wire netting, in a schematic press path force diagram58 j. The spring characteristic curve 56 j was obtained, analogously tothe spring characteristic curve 56 a in the exemplary embodiment ofFIGS. 1 to 14, by pressing the test piece of the helix along a presspath. The tenth wire netting is manufactured from a high-tensile steelwire with a wire diameter of 4 mm. The tenth wire netting features a leglength of approximately 65 mm.

Starting from a start of the press path, the spring characteristic curve56 j has a first partial characteristic curve 60 j, extendingapproximately linearly and having a first gradient. The first partialcharacteristic curve 60 j is followed by an approximately linearlyextending second partial characteristic curve 62 j with a secondgradient which is greater than the first gradient. In a transitionregion 68 j between the first partial characteristic curve 60 j and thesecond partial characteristic curve 62 j, the spring characteristiccurve 56 j has a kink 70 j.

The second partial characteristic curve 62 j is followed by a convexlycurved third partial characteristic curve 64 j. A transition between thesecond partial characteristic curve 62 j and the third partialcharacteristic curve 64 j is free of a kink.

REFERENCE NUMERALS

-   10 wire netting-   12 helix-   14 helix-   16 longitudinal element-   18 wire-   20 leg-   22 leg-   24 bending region-   26 gradient angle-   28 longitudinal direction-   30 gradient angle-   32 bending region-   34 bending zone-   36 transition zone-   38 transition zone-   40 bending cylinder-   42 test piece-   44 transverse extension-   46 test piece-   48 plate-   50 plate-   52 press path-   54 frontal direction-   56 spring characteristic curve-   58 press path-force diagram-   60 partial characteristic curve curve-   62 partial characteristic curve curve-   64 partial characteristic curve curve-   66 press path value range-   68 transition zone-   70 bend-   72 press path value range-   74 bending device-   76 helix blank-   78 bending unit-   80 bending mandrel-   82 bending table-   84 feed unit-   86 feed axis-   88 feed direction-   90 geometry-adjusting unit-   92 transverse stroke unit-   94 main extension direction-   96 abutment unit-   98 abutment element-   100 abutment surface-   102 pivot axis-   104 holding unit-   106 holding element-   108 pivot axis-   109 longitudinal axis-   110 longitudinal axis-   112 main extension direction-   114 longitudinal axis-   116 transition point-   118 intersection angle-   120 bending test device-   122 clamping jaw-   124 clamping jaw-   126 bending cylinder-   128 bending lever-   130 driver-   132 driver-   133 bending distance-   134 pressing device-   136 press path axis-   138 force axis-   140 bending space-   142 circulation direction-   144 longitudinal axis-   146 orientation element-   148 conveying element-   150 guiding table-   152 guiding roll-   154 guiding roll-   156 transverse stroke direction-   158 coupling element-   160 transverse stroke-   162 coupling element-   164 belt-   166 bending region-   168 circular path-   170 support pin-   172 slotted link-   174 slotted link-   176 method step-   178 method step-   180 method step

The invention claimed is:
 1. A wire netting comprising a plurality of helices which are braided with one another, at least one helix of the plurality of helices: being manufactured of at least one of a single wire, a wire bundle, a wire strand, a wire rope and/or another longitudinal element, each of the at least one of the single wire, the wire bundle, the wire strand, the wire rope and/or the another longitudinal element being formed from at least one wire, and comprising at least one first leg, at least one second leg and at least one bending region connecting the first leg and the second leg to one another, wherein, in a longitudinal view in parallel to a longitudinal direction of the at least one helix of the plurality of helices, the bending region comprises: at least one bending zone with a bending curvature, and at least one first transition zone which is connected to the first leg and has a first transition curvature that differs from the bending curvature, wherein the first leg and/or the second leg are at least section-wise straight, and wherein the at least one wire is at least partly made of a high-tensile steel with a tensile strength of at least 800 N mm⁻².
 2. The wire netting according to claim 1, wherein, in the longitudinal view, the bending region comprises at least one second transition zone which is connected to the second leg and has a second transition curvature differing from the bending curvature.
 3. The wire netting according to claim 2, wherein the first transition curvature and the second transition curvature are identical.
 4. The wire netting according to claim 2, wherein, in the longitudinal view, the first transition zone and the second transition zone are embodied mirror-symmetrically.
 5. The wire netting according to claim 1, wherein the bending curvature is larger than the first transition curvature.
 6. The wire netting according to claim 1, wherein the bending zone follows a circular-arc-shaped course.
 7. The wire netting according to claim 1, wherein, in a transverse view in parallel to a main extension plane of the at least one helix and perpendicularly to the longitudinal direction of the at least one helix, the bending region at least section-wise follows a straight contour in the range of manufacturing tolerances.
 8. The wire netting according to claim 1, wherein, in the transverse view, the at least one helix at least section-wise follows a stepped course.
 9. The wire netting according to claim 1, wherein the first leg extends at least section-wise in a first plane and the second leg extends at least section-wise in a second plane that is parallel to the first plane, and wherein said first plane defines a front side of the wire netting and/or the second plane defines a rear side of the wire netting, or vice versa.
 10. A method for manufacturing a helix for a wire netting according to claim 1, wherein the helix is manufactured of at least one of a single wire, a wire bundle, a wire strand, a wire rope and/or another longitudinal element, each of the at least one of the single wire, the wire bundle, the wire strand, the wire rope and/or the another longitudinal element being formed from at least one wire, at least one first leg, at least one second leg and at least one bending region of the helix connecting the first leg and the second leg to one another are manufactured by way of bending, and the helix is manufactured by bending in such a way that, in a longitudinal view in parallel to a longitudinal direction of the helix, the bending region comprises: at least one bending zone with a bending curvature, and at least one first transition zone which is connected to the first leg and has a first transition curvature that differs from the bending curvature, wherein the first leg and/or the second leg at least section-wise are straight, and wherein the at least one wire is at least partly made of a high-tensile steel with a tensile strength of at least 800 N mm⁻².
 11. The wire netting according to claim 1, forming a safety net.
 12. The wire netting according to claim 1, wherein the first leg and the second leg form a straight front side and a straight back side of a mesh.
 13. The wire netting according to claim 1, wherein the entire first leg and/or the entire second leg is embodied straight. 